Hydraulische Wurstfüllmaschine - Bild
Hydraulische Wurstfüllmaschine – Modell Nr. 1

Hydraulic Sausage Stuffer

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Heavy-Duty Hydraulic Sausage Stuffer

当粗磨肉糜在挤压过程中受到旋转摩擦时,往往会导致油脂析出,从而破坏高档香肠的外观质感与结合结构。我们商用的液压香肠灌装机则完全避开了旋转摩擦带来的问题,采用了直接的垂直活塞挤压技术。在封闭式高压液压油回路的驱动下,不锈钢活塞能将肉糜完美地推入灌肠器中。该设备能够提供高度受控、低剪切力的灌装环境,是制作手工萨拉米香肠、新鲜布拉特香肠及各类地方特色香肠的理想之选。

Hydraulic Sausage Stuffer (pic1)

  • Wrijvingsloze extrusieThe vertical thrust mechanism effectively prevents the structural tearing and heat build-up commonly seen in screw-auger systems.
  • 15 MPa hydraulisk rammehammer一个 1.1 KW 的专用输油泵系统可确保压力输出平稳且无脉动,从而防止套管喷发。
  • Hands-Free Modulation操作员通过膝盖或脚踏板来驱动液压活塞,从而使双手完全释放出来,以便精准操控精细的套管张力。

Technical Specifications: Hydraulic Piston Stuffer

SpecificationsParamètre
Cylinder/Hopper Capacity35 liter (yielding approx. 400 - 500 kg/h, depending on operator speed)
Hydraulisk systemtrykStandard operation at 10 - 15 MPa
Elektrisk motorkraft1.1 kW (driver for the internal hydraulic pump)
Stuffer 填充角Inclusief 3 uitwisselbare SUS304-buizen: 16 mm, 19 mm en 25 mm
Piston Stroke SpeedMekanisk justerbar via den primære væskestrømskontrolventil
ByggematerialeVolledig uitgevoerd in SUS304 roestvrij staal (behuizing, cilinder en zuigerkop)
Machine Dimensions600 mm (L) x 500 mm (W) x 1150 mm (H)
Total weight145 kg

Maintaining the Integrity of Meat Particles in Coarsely Ground Products

當生產需要呈現明顯肥瘦比例的產品時,必須極力減少機械攪拌的程度。這款液壓填充機的核心設計理念在於單向擠壓。當操作人員將預拌好的物料——通常是直接由我們 HM 系列肉類絞肉機這類高扭力設備處理後的成品——裝入 35 公升的料缸後,即可扣上密封蓋。隨後,活塞僅會垂直向上運動,透過頂部的噴嘴將料缸內的容積完全擠出。

Deze rechtlijnige fysieke benadering zorgt ervoor dat de individuele vleesdeeltjes niet worden blootgesteld aan draaiende, malende of schurende krachten. Bovendien zorgt de uitrusting van de zuigerkop met dubbele siliconen O-ringen voor een luchtdichte afsluiting tegen de gepolijste binnenwand van de cilinder. Dit voorkomt dat eiwitten terugstromen en waarborgt een 99% afvoersnelheid van de verwerkte batch.

Konstant trykkontroll og fodpedalstyring

Unlike manual gear-driven machines, which often result in uneven filling densities, the integrated hydraulic power unit maintains a steady, constant pressure. The fluid accumulator ensures that the meat is extruded from the nozzle at a highly predictable velocity. By adjusting the analogue flow control valve located on the chassis, operators can fine-tune the volumetric flow rate to suit the fragility of the casing being used, such as particularly delicate sheep casings.

The entire process is controlled by a heavy-duty foot pedal. Pressing down on the pedal opens the hydraulic circuit, driving the piston upwards, while releasing the pedal triggers a micro-retraction sequence. This rapid decompression prevents any leftover batter from leaking out of the stuffing horn during casing changes, ensuring the workstation remains completely hygienic.

Implementering i layout-konfigurationer til både håndværksmæssig og mellemstor batch-produktion

虽然大型工业设施多采用连续式真空灌装设备,但这款液压活塞式灌肠机却是中等规模、高利润肉类加工环境中的工程标杆。其全封闭式的一体化设计使其无需依赖外部气源或大规模电力设施即可独立运行。对于致力于优化生产布局的厂长而言,在设计符合规范的即插即用型小型肉类加工线时,集成这一液压核心单元是至关重要的一步,它能在原料混合站与最终包装环节之间建立起可靠的衔接。

Efterlevelse af afvaskningsprocedurer og cylinderudtrækning

In meat processing environments, managing bacterial loads requires equipment that can be completely dismantled into its basic components. The heavy-duty SUS304 cylindrical frame is mounted on a pivot hinge; once the locking clamps are released, the entire 35L cylinder tilts forward. This design feature allows the daily sanitation crew to physically remove the piston head and flush the interior barrel directly into the floor drains, eliminating any risk of water ingress into the lower cabinet housing the electric motor and hydraulic tank. The external chassis has been glass-blasted to an ultra-smooth finish, ensuring there are no micro-crevices where organic matter could typically accumulate.

Are you looking to scale up your artisan sausage production without compromising product integrity? Speak to our technical sales engineers for throughput estimates and bespoke equipment sizing recommendations.

Veelgestelde vragen

What sets a hydraulic stuffer apart from a manual gear-driven model?
A hydraulic stuffer uses a powered oil pump to drive the piston upward in a continuous and steady motion, whereas a manual stuffer relies on an operator hand-cranking a direct mechanical gear. The hydraulic system provides significantly higher pressure and eliminates physical fatigue, ensuring a consistent density in the sausages.
Wat gebeurt er als de hydraulische vloeistof moet worden vervangen?
The machine features a separate hydraulic reservoir located at the base of the cabinet. We recommend that you check the oil level every six months using the dedicated sight glass, and perform a full hydraulic fluid flush and replacement every 3,000 operating hours using certified food-grade hydraulic oil.
Zal de druk van de zuiger de fragiele natuurlijke schapendarmen beschadigen?
Nee, de apparatuur is voorzien van een precisie-stroomschakelbelaar waarmee de hydraulische druk die naar de zuigerkop gaat, direct kan worden geregeld. De operator kan de kracht heel nauwkeurig verlagen om uiterst kwetsbare natuurlijke schapendarmen voorzichtig te vullen, zonder dat de darmwand knapt.
Kan de zuigerkop volledig worden verwijderd voor de dagelijkse schoonmaak?
Yes, by using the specific extraction setting on the control panel, the piston rises to its absolute maximum height above the cylinder rim. The operator can then unscrew the retaining bolt to remove the stainless steel piston and its silicone seals for a thorough manual cleaning.
Is this machine capable of effectively processing thick, cold meat batters?
Tout à fait. Capable de générer une pression ascendante constante allant jusqu'à 15 MPa, le piston hydraulique mécanique est conçu pour déplacer les pâtes de salami extrêmement visqueuses, semi-gelées ou particulièrement denses, qui feraient autrement caler ou surchauffer les poussoirs électriques à engrenage.

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