工业级肉丝绞肉机:助力中央厨房打造地道手撕肉口感
MSR-800 肉类撕碎机通过机械方式将煮熟的禽肉、猪肉、牛肉及其他蛋白质分离成细腻且具有天然纹理的纤维。其成品外观完美还原了传统手工撕碎的效果,能够满足快餐连锁店(如塔可与布里托店)、即食餐食制造商以及三明治馅料生产商的高标准需求。该设备每小时可处理 600 至 800 公斤的预熟肉类,彻底解决了商业食品准备过程中最耗费体力的手工劳动之一。以处理一块 5 公斤的猪肩肉为例,经验丰富的厨师手动撕碎大约需要 12 分钟,而 MSR-800 处理同样分量的肉块仅需不到 4 秒。该机器与普通的切碎机或切丁机有着本质区别,其核心优势在于能够精准遵循肌肉纤维的结构。不同于将纤维切断成短小的碎末,其采用的对向旋转齿状滚筒能够顺着肉质天然的纹理进行抓取与撕裂,从而生成长而自然的丝状纹理,使其成品与纯手工制作的产品在视觉上完全一致。
MSR-800 纖維分離式碎紙機規格說明
| Ingeniørparameter | Teknisk spesifikation |
|---|---|
| Modellbezeichnung | MSR-800 |
| Verwerkingscapaciteit | 600 - 800 kg/h |
| Relevant Materials | Gevogel, varkensvlees, rundvlees en lamsvlees |
| Shredding Mechanism | 雙向反轉齒輪鼓(雙組對置) |
| Drum Speed | 60 - 180 RPM (VFD aanpasbaar) |
| Motorkraft | 3.0 kW / 3-fase |
| Fiber-længde output | 20 mm - 80 mm (afhankelijk van de tussenruimte) |
| Hopperkapaciteit | 50 litres |
| Byggemateriale | SUS304 frame / SUS420 gehärtete Zähne |
| Maskinens målt (L x B x H) | 1200 x 750 x 1100 mm |
| Nettovægt | 280 kg |

雙向反轉滾筒原理:以拉力而非切割力運作
其核心运作原理是生物力学的,而不单纯是机械性的。烹饪后的肌肉组织由平行的蛋白质纤维组成,这些纤维被弱化的结缔组织鞘所束缚。热量虽然使结合这些纤维束的胶原蛋白变性,但单个肌原纤维仍在其纵轴方向上保持着极强的抗张强度。MSR-800 正是利用了这种结构上的不对称性。
Inside the machine housing, two sets of hardened SUS420 toothed drums are arranged in a vertical stack. The upper pair rotates in opposite directions to grip the cooked meat from both sides, tearing it apart along its natural grain. The partially separated mass then falls into the lower pair of drums, which operates at a slightly higher differential speed to complete the secondary shredding into individual fibres. This two-stage cascading design ensures a consistently shredded output without the need for any manual re-feeding or reprocessing.
- Justerbar tand mellemrum:De zijdelingse afstand tussen de tegenoverliggende tanden van de trommel kan mechanisch tussen de 2 mm en 12 mm worden ingesteld met behulp van een handwiel met spindel. Een nauwe opening van 2 mm produceert uiterst fijne, haarachtige vezels, ideaal voor taco-vlees of spreads voor tussen broodjes. Een ruimere opening van 10 mm levert grovere, brokkelige draden op, die perfect zijn voor het serveren van BBQ pulled pork waarbij de zichtbare textuur het belangrijkste verkoopargument is.
- Variabel hastighedsstyring:Begge tromlepar styres af uafhængige frekvensomformere. Operatøren indstiller rotationshastigheden mellem 60 og 180 omdr./min. Ved lavere hastigheder produceres længere og mere intakte fibre, da den mekaniske trækkraft påføres mere gradvist. Højere hastigheder giver en hurtigere gennemstrømning, men resulterer i en lidt kortere gennemsnitlig fiberlængde.
原料準備:品質取決於投入的成份
The MSR-800 is designed solely for use with pre-cooked protein. Raw meat lacks the structural fibre separation achieved when heat denatures collagen; consequently, feeding raw material into the toothed drums would merely compress it into a paste rather than shredding it into distinct strands. For optimal shredding performance, specific pre-processing is essential.
- Hele spædbørnestykker:带骨或去骨的猪肩肉、鸡胸肉、火鸡腿肉以及牛肩肉,皆应烹煮至中心温度 88 至 95 摄氏度,以使胶原蛋白充分分解。食材应在尚有余温时直接投入料斗中;利用残余热量使结缔组织保持柔软,从而利于机械分离。
- Knoglefjernelse:All bones must be removed before feeding. The toothed drums are not designed to crush calcified material; any bone fragments could both damage the hardened teeth and pose a serious risk of foreign body contamination.
- 加工流程(带皮处理):熟食鸡肉在带皮处理时效果极佳。鸡皮会自然分离成细丝,并与撕碎的肉丝完美融合,能为成品增添色泽上的整体感,并提升口感的湿润度与层次感。
Central Kitchen Workflow Integration
In large-scale central kitchens that produce thousands of ready-meal portions every day, the MSR-800 is positioned strategically between the thermal cooking department and the cold portioning and packaging area. Cooked proteins are transferred from steam kettles, combi ovens, or continuous cooking tunnels, where staff load the warm pieces directly into the wide-mouth hopper. The shredded output is discharged from the lower drum onto a takeaway conveyor or directly into mixing vessels for the addition of sauces, seasonings, or marinades. With a discharge height of 1100 mm, the machine is specifically calibrated to align with the rim dimensions of standard commercial tilt kettles and the heights of industrial mixing bowls. For operations that require raw meat preparation upstream, the grinding stage is typically handled by aheavy-duty industrial meat grinderinden het koken. De versnipperaar sluit ook naadloos aan bij een brederløsninger til kødforarbejdningsudstyrcovering the entire process from raw materials to the finished product.
Hygiene en operationele veiligheid
Counter-rotating toothed drums present obvious mechanical hazards. The MSR-800 hopper throat is designed with a depth-to-width ratio that physically prevents an operator's hand from reaching the uppermost drum pair during active operation. A proximity sensor mounted inside the hopper rim detects any object extending below the safe threshold and instantly triggers a motor shutdown. For end-of-shift sanitation, the entire drum cassette slides out of the machine frame on stainless linear rails after releasing two quick-lock handles. Both drum pairs, the intermediate chute plate, and the discharge ramp separate into individual components for thorough manual scrubbing or commercial dishwasher cleaning. The SUS420 teeth are electropolished to a surface roughness of Ra 0.6 micrometers, preventing protein adhesion in the tooth root valleys where bacterial biofilms typically colonise on rougher surfaces.
若您想針對特定的熟製蛋白質類型進行切絲測試、索取包含備用滾筒價位的報價單,或是取得適用於貴司中央廚房佈局的詳細整合圖紙,請聯繫我們的加工設備團隊。我們在全球範圍內提供獨立單機設備,以及完整的熟製肉品加工整廠統包方案。
Veelgestelde vragen
Can this machine shred raw meat?
What is the ideal temperature for loading cooked meat into the hopper?
Can the machine process cooked fish?
How much noise does the machine make when it's running?
How often do the drum teeth need sharpening?
Is it possible to adjust the output fibre length during a production run?
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