Kvantitativ vakuumpølsemaskine

High-precision automated vacuum sausage filler

Meat emulsions containing trapped air undergo accelerated lipid oxidation and develop visible cavities, which significantly compromises both the structural integrity and the maximum shelf life of cased products. Our industrial quantitative vacuum sausage filler utilizes a calibrated vane cell feed system operating under continuous negative pressure (-0.09 MPa) to effectively extract microscopic air bubbles from the viscous batter prior to extrusion. Specifically engineered to minimise product giveaway and adhere to strict tolerances, this equipment ensures precision weight control across synthetic, collagen, and natural casings.

• Ultimative precision in weighingMaintains a strict ±1.5g portioning tolerance, effectively eliminating any profit-draining product giveaway even during high-volume production runs.
• 真空脱气进料En integrerad vakuumpump med roterande skovlar sänker det interna trycket till -0,09 MPa för att garantera en tät och syrefritt slutmatris.
• Vane Cell Drive System保留了肥瘦相间肉质原有的脆弱纹理，避免了因过度处理而导致的蛋白质变性或组织破碎。

Technische gegevens van de industriële vacuümvuller

解决套管重量不一致与气体夹带问题

In high-volume manufacturing, inconsistent product weights lead to rejected packaging and significant financial losses. By sealing the meat paste within an airtight extraction chamber, the machine forcefully evacuates all residual atmospheric gases. This critical deaeration phase densifies the paste, ensuring a completely uniform specific gravity throughout the mixture. As a result, the volumetric measurement performed by the rotary mechanism translates into perfectly consistent weight parameters. If the raw material is first processed by a high-shear emulsifier, such as the Model 330 Frequency Conversion High Speed Chopper, transferring it directly to this vacuum filler locks in colour stability and prevents the structural emulsion breakdown that typically occurs through secondary oxygen exposure.

The control architecture is built around an industrial touchscreen HMI, enabling the plant supervisor to input precise grammage targets, adjust the twist-linker speed, and configure the vacuum draw threshold. The system can store up to 99 distinct product recipes internally to facilitate rapid SKU changeovers.

Vane Cell Rotary Displacement Technology

机械挤压过程中的摩擦力是导致萨拉米香肠和粗磨布拉特香肠出现油脂渗出或涂抹感的主要原因。与其使用会破坏细胞壁结构的强力双螺杆推进器，本充填装置采用了先进的叶片式泵送机制。在专用低惯量交流伺服电机的驱动下，叶片单元通过扩张动作平稳地将浆料从料斗中吸入，随后通过收缩动作将物料均匀地推向灌肠口。

Dank der hauchfeinen Toleranzen von weniger als 0,05 mm zwischen dem gehärteten Stahlrotor und dem Stator wird der Rückfluss nahezu vollständig unterbunden. Der gesamte Pumpenkopf wurde mittels CNC-Präzisionsfräsung aus hochdichtem Edelstahl gefertigt, um dem extremen abrasiven Verschleiss durch gefrorene Fleischflocken oder harte Fettstücke standzuhalten, ohne auch nach jahrelangem, intensiven Einsatz an mechanischer Integrität einzubüssen.

Integration into sausage and frankfurter production lines (3500kg/h)

單純依靠獨立的灌裝設備已無法滿足現代高速香腸生產線的需求。這款真空灌裝機配備了通用的數位通訊介面，旨在將其輸出脈衝與周邊自動化設備進行同步，包括半自動剪切機、高速扭結線以及香腸掛鉤系統。它本質上扮演著核心節拍模組的角色，主導著整條自動化肉類加工生產線的運行節奏。在精準整合後，單一名作業員即可監控從灌裝、扭結到掛鉤的完整生產流程，全程無需直接接觸產品。

EU-hygiejnestandarder og IP65-strukturel integritet

To meet the rigorous daily hygiene standards of the meat processing industry, robust engineering is essential. We construct the frame and all contact parts entirely from acid-resistant SUS304 stainless steel. The housing features sloped surfaces to ensure complete drainage during foam and rinse cycles. The electrical cabinet is IP65-certified, using dual-gasket seals to protect the sensitive servo drives from 80°C high-pressure water jets and harsh sanitising chemicals. Furthermore, the quick-release mechanism allows the night sanitation crew to dismantle the hopper feed spiral and the entire vane cell pump block in under 120 seconds, without the need for any specialised tools.

To assess the precise return on investment this equipment can deliver by minimising your current casing giveaway, please provide your target production volumes and product weight tolerances to our engineering analysis department.