Industry Overview
Against the backdrop of the continuous expansion of the snack food track, automated processing equipment has evolved from a ""behind-the-scenes supporting role"" to a ""core engine"" that determines the success of taste and production capacity. As consumer demands for health, taste, and diverse flavors increase, equipment technology is being pushed into a cycle of continuous iteration that is cleaner, more precise, and more flexible: from low-temperature vacuum frying, freeze-drying for freshness, to micron-level online filling, from flexible production lines with one-click mold change to AI vision full inspection, each technological upgrade is adding new footnotes to the ""health + delicious + versatile"" demands.
Care Equipment
Pain Points & Solutions
Common Pain Points
- → Product color and texture are unstable, with significant batch-to-batch differences
- → High labor costs, low efficiency, and difficulty in recruitment
- → Switching between multiple product categories is cumbersome, making production plans difficult to adjust flexibly
- → High energy consumption and significant equipment operating costs
- → Food safety and hygiene are difficult to ensure throughout the entire process
- → Equipment maintenance is complex, and machine failures affect delivery schedules
Our Solutions
- → Intelligent temperature control and automatic conveying system, precisely controlling frying/baking time and temperature to ensure consistent color and texture for each batch of products
- → Full-process automation, reducing manual involvement, improving production efficiency, and lowering labor risks
- → Modular design, supporting rapid switching between multiple product categories to meet diverse and customized market demands
- → High-efficiency energy-saving technology, using heat recovery and frequency conversion control to reduce energy consumption by 10-25%
- → Easy-to-clean equipment, with key parts made of food-grade stainless steel, supporting CIP (Clean-In-Place) online cleaning to ensure food safety
- → Remote monitoring and intelligent early warning, with real-time visibility of equipment operating status, reducing downtime due to failures
Success Cases
Case One: Capacity Upgrade of a Potato Chip Factory
A large potato chip factory in United Kingdom had a low efficiency and uneven product color due to its labor-intensive production line. After introducing our fully automated potato chip production line, the daily output increased by 30%, and the product pass rate reached 99.5%.
- Integrated automation of frying, seasoning, and packaging, reducing manual operation steps
- Intelligent temperature control system, ensuring each batch of potato chips has a golden color and crispy texture
- Increased production efficiency, reduced labor by 40%, and significant reduction in operating costs
- The equipment supports various slice thicknesses and flavors to meet diverse market demands
Customer Feedback: “After the introduction of the automated line, the product stability and market feedback have significantly improved, saving a substantial amount of labor.”
Case Two: Intelligent Roasting of Nuts
A nut processing company in United Arab Emirates adopted our intelligent roasting and seasoning system, achieving efficient production of multiple types of nuts with significantly improved flavor and consistency.
- The intelligent roasting equipment can preset various roasting curves to match different nuts such as almonds, cashews, and walnuts.
- The automatic seasoning system ensures even seasoning and reduces human error.
- Single-shift production capacity increased by 50%, and product complaint rate decreased by 80%.
- The equipment supports rapid category switching to meet seasonal promotions and custom orders.
Customer Feedback: “The intelligent equipment allows us to flexibly respond to market changes, and both product quality and efficiency have been greatly improved.”
Frequently Asked Questions
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Labor Shortage – Automation reduces reliance on skilled operators.
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Inconsistent Quality – PLC control ensures uniform taste, texture, and shape.
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Low Throughput – High-speed production lines increase output without expanding manpower.
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High Oil Consumption – Advanced frying systems reduce oil turnover and extend oil life.
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Cleaning Difficulty – Sanitary design shortens downtime between batches.