My manual rice mill wastes 8 % broken grains—how much can an automatic line save?

PLC-controlled low-temp whitening & multi-stage grading cut broken rate to ≤2 %, recovering 60 kg sellable head rice per ton and adding USD 24 000 annual margin on a 30 TPD line .

I’m forced to stop production every night—can the line run 24/7 unattended?

Fully automated husking, milling, polishing and color-sorting modules work continuously; only one operator monitors the HMI, increasing daily output 40 % without extra labor cost .

Rice color varies between batches—how do you guarantee uniform whiteness for export?

On-line CCD color sorter ejects discolored & chalky kernels in real time, maintaining ≥99 % purity and meeting EUREP & Tesco whiteness specs on every bag .

Utility bills eat my margin—what is the real power consumption?

Servo drives and negative-pressure milling reduce total power to 48 kWh per ton, 30 % lower than conventional mills, saving ≈USD 6 000 per month on a 150 TPD plant .

My floor space is limited—will the line fit an existing 20 × 8 m workshop?

Compact tower layout places cleaner, destoner, husker and polisher vertically; footprint shrinks to 14 × 6 m while keeping 60 TPD capacity, no civil works needed .

I process parboiled rice seasonally—can one line handle both white and parboiled?

Switchable parboiling module with precise steam temp & time control docks to the same line; changeover takes 2 hours, letting you chase 15 % higher parboiled margin during harvest .

Local inspectors demand traceability—how do you provide documentation?

Each batch gets a QR-coded label generated by the PLC; data logs moisture, temperature and milling time for instant HACCP & BRC audit retrieval .

Will I be left alone if a sensor fails at 2 a.m.?

Remote IoT gateway sends fault code to our service cloud; engineer diagnoses and ships spare within 12 hours worldwide, cutting average downtime from 8 h to 2 h .

Financing is tight—how fast is the payback?

Labor reduction (8 → 1 men), 6 % yield gain and 30 % energy saving give typical cash payback in 14 months on a 60 TPD line; leasing plans available to preserve working capital .

Automated Rice Production Line

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Key Features

Industriële oplossing voor de productie van gestoomde rijst, kant-en-klare rijst & maaltijdboxen

(Nu wordt bijgewerkt met de volledige modelspecificaties uit de door u bijgevoegde tabel.)

Als professioneller Hersteller von Lebensmittelanlagen aus China sind wirAutomated Rice Production Line提供全自動化的清洗、浸泡、蒸煮、冷卻、稱重、灌裝、封口及殺菌程序。該系統不僅能確保高生產效率與品質穩定，更嚴格符合食品安全規範。

We offerdiversos modelos estándar, og der er fuld mulighed for skræddersyede løsninger, som er tilpasset jeres kapacitet, emballering og fabrikslayout.

⭐ Standard Models & Technical Specifications (Updated from your attachment)

以下是自動化製米生產線中所使用之煮米單元的詳細規格：

Modell	Grootte (mm)	Kapaciteit (kg/u)	Gasforbrug (kcal/t)	Elektriciteit (kW / 380V)	Gas Calibre	Ватар Калібэр	Drainage Diameter	Opmerkingen
LHCZF80	770 × 3600 × 2380	80	51 600	2,9	DN32	DN20	DN50	—
LHCZF150	1110 × 3900 × 2520	150	64.500	30.3	DN50	DN20	DN50	Med term skuresen i opvaskemaskine
LHCZF150 (Grundmodell)	1110 × 3900 × 2520	150	64.500	3.1	DN50	DN20	DN50	Without a pot dishwasher
LHCZF300	1450 × 3800 × 3165	300	129 000	6,3	DN50	DN20	DN50	—
LHCZF450	1620 × 3800 × 3165	450	180,600	6,6	DN50	DN20	DN50	—
LHCZF600	1870 × 3800 × 3600	600	296,700	8,3	DN50	DN20	DN50	—

✔ Belangrijke opmerkingen over de modellen:

Kapasiti aralığı:80–600 kg/h per koge-enhed
Verwarmingsmethode:Gas heating, with an option for steam or electric heating
Alle eenheden ondersteunen PLC-automatisering
Met modeller med og udenautomatisch spülanlage für kochgeschirr available
All discharge ports and pipework calibrations are in accordance with industrial standards.

Depending on your production requirements, these models can be seamlessly integrated into your existing assembly line.

🧩 Produktionslinien-Merkmale (inkl. integrierter Modelloptionen)

1. 米洗 & 浸泡

Automatisk vaskesystem med rensning af urenheder
Geldig voor alle modellen binnen alle capaciteitsniveaus

2. Industrial Rice Cooker Section

Supported byLHCZF 系列(80–600 кг/г)

Constant cooking temperature
Uniforme vochtcontrole
低谷物破碎率
Optionele automatische vaatwasser voor kookgerei (LHCZF150)

3. Kühlsystem für &-Aufschüttung

Gestapeld op basis van modelcapaciteit

快速降温至安全温度
Forhindrer klumpning og bakterievækst

4. Afvejning af & fyldesystem

多头分段分割
適於各種托盤、碗、杯及袋裝容器

5. Verpakken en & verzegelen

PP-bakkeløgningsforsegling
Væskefyldning af poser
Gas purging (optional)

6. Sterilisatie (optioneel)

Autoclave
Pasteuriseringstunnel
Garanterer holdbarhed6–18 måneder

📐 Рэкамендаваная канфігурацыя ліній у залежнасці ад магутнасці

Production Requirements	Anbefalede modeller	输出
Lille fabrik / Central køkken	LHCZF80	80 кг/г
Middelgroot vermogen	LHCZF150 / LHCZF150 (basal)	150 кг/г
Grovestøtte til fabriksdrift og leverandører af færdigretter	LHCZF300	300 kg/t
Groot industrieel complex	LHCZF450	450 кг/г
Лінія масоにкаваProdukcji	LHCZF600	600 kg/t

Мы можам аб’яднаць некалькі блокаў LHCZF для стварэння1–10 t/hproduktionslinjer baseret på projektets behov.

🎯 Toepassingen

Witte gestoomde rijst
Jasminrijst, basmatirijst, zilvervliesrijst
Змяшаны рыс (сумей) з злакамі
Bento box
Ready-to-eat rice tray
In-flight catering rice
军用配给米饭
Вытворчасці цэнтральнай кухні

💼 Why opt for our automated rice production line?

✔ Volledig aanpasbaar aan uw capaciteit

✔ Industriële betrouwbaarheid

✔ Energiezuinige Heizsysteme

✔ 符合国际食品安全标准

✔ Robust technical expertise and comprehensive after-sales support

📞 Ontvang een voorstel op maat

Deel met anderen:

Hourly capacity required
Verpakkingstype
工厂布局
Gas, electric or steam preference
Whether a pot washing system is required

Veelgestelde vragen

My manual rice mill wastes 8 % broken grains—how much more could an automatic line save?

& do de dökme proces de deblanjare la temperatură scăzută controlat de PLC, reducând rata de fracționare în mai multe etape a nisipului la ≤2 %, recuperând 60 kg de orez integral comercializabil pe tonă și adăugând un profit anual de 24.000 USD pentru o linie de 30 TPD.

I'm having to shut down production every single night—is it possible to run the line 24/7 without supervision?

With fully automated modules for husking, milling, polishing, and colour sorting operating continuously, a single operator can monitor the entire process via the HMI, significantly boosting daily output 40 % without any additional labour costs.

Rice colour can vary from batch to batch—how do you ensure a consistent level of whiteness for export?

An online CCD colour sorter real-time ejects discoloured and chalky & kernels, ensuring a purity of at least 99 % and meeting EUREP & Tesco whiteness standards for every single bag.

Utility bills are eating into my profits—what is the actual power consumption?

Dank der Kombination aus Servofrequenzantrieben und Unterdruckfräsen sinkt der Gesamtenergieverbrauch auf 48 kWh pro Tonne, was 30 % unter dem Niveau herkömmlicher Mahlanlagen liegt und bei einer Anlage mit einer Kapazität von 150 Tonnen pro Tag monatliche Einsparungen von rund 6.000 USD ermöglicht.

My floor space is limited—will the line fit in an existing 20 × 8 m workshop?

The compact tower design integrates the cleaner, destoner, husker and polisher into a single vertical line; this reduces the footprint to just 14 × 6 m while maintaining a capacity of 60 TPD, with no civil works required.

Ik verwerk seizoensgebonden geparsteerde rijst — is één productielijn geschikt voor zowel witte als geparsteerde rijst?

A switchable parboiling module with precise steam temperature and & control time can be docked to the same line; a 2-hour changeover allows you to capitalise on 15 % higher parboiled margins during harvest.

Local inspectors are demanding full traceability—how are you managing the necessary documentation?

Chaque lot reçoit une étiquette avec code QR générée par l'API ; les registres de données enregistrent l'humidité, la température et le temps de broyage pour permettre une récupération instantanée des données lors des audits HACCP & BRC.

What happens if a sensor fails at 2 a.m.? Will I be left on my own?

The remote IoT gateway transmits fault codes directly to our service cloud, allowing engineers to diagnose the issue and dispatch spare parts worldwide within 12 hours. This significantly reduces average downtime from 8 hours to just 2.

资金周转很紧——回本速度有多快？

Manpower reduction (from 8 to 1 person), combined with 6 % increased yield and 30 % energy savings, ensures a typical payback period of just 14 months for a 60 TPD line; leasing options are also available to help preserve working capital.

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