Automatische Ultraschall-Schneidemaschine für Toastbrot
We don't just sell products; we are also fully capable of delivering complete turnkey solutions.
Tekniske specifikationer: HSYL-UT600 High-Speed-serien
The HSYL-UT600 is engineered for 24/7 industrial settings that demand strict volumetric precision and minimal maintenance downtime. The standard engineering specifications for our benchmark model are outlined below:
| Technical Specifications | Standard Industrial Configuration |
|---|---|
| Modell | HSYL-UT600 (自動連續型系列) |
| Verwerkingscapaciteit | 120 - 180 snit per minuut (afhankelijk van de dikte van de snede) |
| Ultrasonic Frequency | 20 kHz (digital automatisk sporingsgenerator) |
| 刀刃材質 | 医用级钛合金（不粘涂层） |
| Maksimal skærebredde | 600 mm (Plats nok flere brød ved siden af hinanden) |
| Straumforsyning | 3.5kW / 380V / 3-fase (50-60Hz) |
| Maskinens dimensioner (mm) | 2200 (L) x 1200 (W) x 1650 (H) |
| Equipment Weight | 850 kg (vibrationsdæmpet heavy-duty chassis) |
Mechanical Integrity: Overcoming the "Artisan Soft-Centre" Slicing Dilemma
Traditional mechanical slicers, regardless of how sharp the blades are, rely on downward pressure and tearing force. For modern high-moisture toast and soft artisan breads, this pressure causes the delicate crumb structure to collapse, leading to uneven slices and an unappealing presentation. Our ultrasonic bakery portioning system replaces force with high-frequency vibration, creating a frictionless cutting surface that glides through the loaf without compressing the internal structure.
Titanium Alloy ResonanceThe cutting horn, or "sonotrode," is precision-machined from high-strength titanium. Unlike stainless steel, titanium retains its acoustic resonance and thermal stability even under high-amplitude vibration. This prevents the blade from overheating, which is vital when processing toast with inclusions such as chocolate chips or raisins, which would otherwise melt and smear across the blade.
Sanitation and Washdown DesignTo comply with rigorous international food safety regulations, the HSYL-UT600 is engineered with an open-frame design. This allows for quick and easy cleaning, eliminating the risk of bacterial buildup in the hard-to-reach crevices often found in conventional slicers. Combined with our extensive range ofløsninger til bageri- og kornforarbejdningsudstyr, waardoor de gehele lijn voldoet aan een uniforme hygiënische standaard.
Avancerad PLC-styrning och servosynkronisering
The machine is controlled by a Schneider or Siemens PLC system, integrated with a multi-touch HMI. This setup enables production managers to store up to 100 unique product SKUs, allowing for seamless adjustments to slice thickness, belt speed, and blade vibration amplitude at a single touch. The Z-axis (the cutting motion) and the X-axis (the conveyor indexing) are perfectly synchronised via high-torque servomotors, ensuring that even at peak speeds, slice thickness deviation remains within a tolerance of ±0.5mm.
- Digital Frequency Tracking:The ultrasonic generator automatically monitors the blade's resonant frequency, making real-time adjustments to compensate for any temperature fluctuations or material wear.
- Onderhoudsvrij aandrijvingssysteem:Direct-drive servomotors remove the need for traditional belts and pulleys, significantly extending the intervals between scheduled maintenance.
- Modulær bladgeometri:Whether you fancy thin-sliced sandwich toast or a thicker slice of Texas toast, you can swap or adjust the blades in under 15 minutes.
Globale Compliance und schlüsselfertige Implementierung
Alle HSYL-Einheiten werden nach den europäischen CE-Normen gefertigt und entsprechen den Hygienestandards des USDA sowie der BRC. Wir wissen, dass der Erwerb einerautomatisch ultrasoon snijsysteemis a substantial investment. For this reason, we offer a complete turnkey solution, which encompasses on-site optimisation of your factory layout, seamless electrical integration with your current packaging lines, and comprehensive staff training conducted in the local language.
Our engineering team in China works hand in hand with our overseas field service technicians to ensure that your transition to full-scale production is as swift as possible. From the initial layout design through to the final Factory Acceptance Test (FAT), HSYL remains your dedicated partner in achieving manufacturing excellence.
Engineering Consult & Quote
Enhance your throughput and slice quality today. Contact the HSYL engineering department for a customized equipment layout design or to schedule a test-cut validation using your specific product samples. Our B2B sales team provides comprehensive CIF/DDP quotes including global installation support.
Veelgestelde vragen
Compared to traditional blades, what is the main benefit of using ultrasonic slicing for toast?
Ultrasonic slicing uses high-frequency vibrations to minimise friction, preventing the soft centre of the bread from collapsing and drastically reducing crumb waste. This ensures a cleaner cut and a higher yield, which is particularly effective for soft or sticky artisan breads.
How often does the titanium blade need sharpening?
Unlike traditional steel blades, ultrasonic titanium alloy horns do not have a sharp edge that can become blunt. Instead, they utilise micro-vibrations to separate the product. With the correct frequency tracking and amplitude settings, these blades can withstand several years of 24/7 operation without the need for resurfacing.
Can this machine handle toast with inclusions like raisins or chocolate?
Yes, because the ultrasonic vibration prevents ingredients from sticking to the blade and avoids heat buildup, it cuts cleanly through inclusions such as chocolate chips, raisins, or nuts without smearing or melting them.
Wat is de standaard levertijd voor een gepersonaliseerde UT600-machine?
The standard manufacturing lead time is typically 45 to 60 days. This accounts for the customisation of the conveyor width, the voltage configuration required for your local power grid, and rigorous factory testing prior to dispatch.
Is the machine compatible with an existing packaging line?
Absolutely. The UT600 series features industrial communication protocols (Modbus/Ethernet), enabling seamless synchronisation of speed and start/stop signals with your upstream cooling towers and downstream bagging or wrapping machinery.
Do you provide overseas installation and commissioning services?
Ja, HSYL biedt wereldwijd on-site installatie en technische training aan. Onze technici ondersteunen bij de fysieke installatie, de PLC-kalibratie en de training van het personeel, zodat de machine vanaf de eerste dag met een maximale OEE werkt.
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