Crisp Productielijn

1. Oversigt

DetCrisp Productielijnis a fully automated production line specifically engineered for the manufacturing of premium potato crisps and similar savoury snacks. It incorporatesvaskning, afskalning, snitning, blanchering, stegning, krydring og pakningan unhindered, hygienic, and energy-efficient workflow.
Our end-to-end solution helps food processors streamline their operationsen jämnt smakprofil, enhetlig färg och förlängd hållbarhet, whilst keeping oil consumption and labour costs to a minimum.

2. Produktionskapazität

• Skala lille:100–300 кг/г

• 中型规模：500–1000 кг/г

• Industriell skala:1500–3000 kg/h eller specialfremstillet

All capacities can be fully customised to suit your factory layout and specific product requirements.

3. 主要處理流程

1. Feeding raw potatoes →
   Stainless steel conveyor system for uniform loading.

2. Адмыванне & з адслаішчам →
   Deze efficiënte borstelmachine verwijdert modder en schil zonder de aardappel zelf te beschadigen.

3. 切片 →
   De instelbare dikte-snijder zorgt voor gelijkmatige sneden, ideaal voor uiteenlopende texturen van chips.

4. Памыцнянне & Бланшыраванне →
   Remover starch, forhind browning and preserves the natural colour of the potatoes.

5. 排水 →
   Centrifugal dehydration reduces oil absorption and enhances crispness.

6. Frittering away →
   Die automatische Temperaturregelung der Kontinuierlichen Fritteuse sorgt für gleichmässiges Frittieren und eine effektive Ölfiltration.

7. Адэтэрбненне ад маслаў →
   使用振动式或离心式脱油机以去除多余油脂，从而提升产品质感。

8. Smaakmaker & Kruiden →
   Rotary drum with an automatic powder and oil spraying system to ensure an even coating of flavour.

9. Køling og & transport →
   Air-cooling conveyor to stabilise texture prior to packaging.

10. Verpakking →
    Automatisk vejesystem med påfyldning og forsegling, der er kompatibelt med nitrogen-skylning.

4. Kernapparatuur

5. Tekniske fordeler

• Гігіенычны дызайн:Alle Kontaktteile sind ausSUS304/316 roestvrij staalvoldoet aan de levensmiddelennormen.

• Energie-efficiëntie:Featuringvarmegenvindingsanlægoggeïsoleerde frituurpannenom het energieverlies te minimaliseren.

• Intelligent Control:IntegreretPLC en HMI con pantalla táctilmet ermöglicht die echtzeitüberwachung von temperatur, ölstand und produktionsdaten.

• Nem de facil limpeza:Equipped with a CIP (Clean-in-Place) system for automated cleaning and sanitisation.

• Oliebeheer:High-performance oil filtration prolongs oil life and lowers consumption.

6. Produktqualitätsmerkmale

• Consistent colour and thickness

• Low oil content (<25%)

• Crunchy texture and long shelf life

• 適於兩者薯类及非薯类零食(чыпсы з касавы, банана, тарака і інш.)

7. Valgfrie indstillinger

• Energikilde:Elektrisk, gas, diesel eller damp heating

• Material: SUS304 eller SUS316

• Continuös of batch frying system

• 调味系统，配有多组粉/油喷嘴

• Customised packaging line integration

8. Toepassings

• Chips, sweet potato crisps

• Чыпсы з касавы, чыпсы з тарака

• Banana or plantain chips

• Mixed vegetable crisps

• Snack food production facilities, catering kitchens, and snack brands specializing in OEM/ODM services

9. ROI & Commerical Value

• Reducción de la mano de obra:Totale reductie van 60% in handmatige handelingen

• 油耗降低：20–30% less oil used than traditional deep fat fryers

• Rendement accru :Better consistency and a lower rejection rate

• Fast Revenge:Typisk ROI inden for12–18 mánatfor medium-sized plants

10. Compliance with & Standards

• CE, ISO9001, HACCP, GMP 認證

• Conçu selonEuropese voedselhygiënevoorschriften

• 〔可選配北美 UL 或 CSA 認證〕

11. Eftersalgsservice

• On-site installation and & commissioning

• Параметры навучання аператараў і інструкцыі па тэхнічным абслугоўванні

• Replacement parts and online technical support

• Global service network with remote diagnostic capabilities

12. Eksempel på fabrikslayout

We offer3D-layoutdesignogmaatwerk in plantbeheerafgestemd op de beschikbare ruimte, workflow en capaciteitseisen.
Vores ingeniører optimerermateriel flow, oil management, and production ergonomicsom de maximale efficiëntie te waarborgen.

13. Conclusie

DetCrisp Productielijnis the perfect choice for contemporary snack producers looking toautomatisering, consistentie en winstgevendheid.
从原产土豆到包装薯片，每一个环节都旨在为您带来极致口感høj gennemløb, overlegen kvalitet og overholdelse af fødevaresikkerhedskrav.