Fully Automatic Tuna Canning Production Line - Unit 1

Fully Automated Tuna Canning Production Line

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Key Features

Full Automatic Tuna Canning Production Line (pic1)

Productieproces (grondstof: sardines)

原料→解冻→输送→清洗→去鳞机→切头机

og afhalen → fjernelse af indvolde og transport → rengøring → vejning og konservering på dåse → kogning og

体力透支→筋疲力尽→补充体力→真空罐头机→罐头彻底清洗→笼架

loading → sterilisation → cage unloading → drying → labelling → inkjet printing → packing → warehousing

Raw water → sand core filtration → buffer tank → reverse osmosis (RO) → buffer tank → A

空罐 $\rightarrow$ 拆解 $\rightarrow$ 清洁 $\rightarrow$ C

Схема расстаноўкі абсталяцыі

根据对方工厂的规模进行安排。

Technical Specifications

1. Optawarming Tank

Material: Fabriqué en plaques d'acier inoxydable de 2,0 mm.
底座設計：底部設有一個環形結構，內嵌一支直徑 38mm 的氣泡管。
Blæser: 1,5 kW blæser monteret i bunden; tanken er let skråtstillet for nem tømning af restprodukter.
废液排放阀：卫生级蝶阀。
Perforated Plate: Above the bubbling tube, there is a perforated plate (￠15mm, thickness 2.0mm).
Støtteramme: Lavet af 4040 1,5 mm kvadratiske rør.
Øvrige komponenter: Alle dele undtagen blæseren er fremstillet af SUS304 rustfrit stål.

Udstyrsstørrelse: 2000x1000x800 mm
Motorkraft: 1,5 kW (blæser), 1,1 kW, 380 V/50 Hz

2. Ontijings- en reinigingsmachine

Description: Utilises bubbling, surfing and water spraying at the lifting points.
过滤槽：一侧设有过滤槽，用于去除杂质。
Lifting point spraying: Spray clean water at the net belt lifting point.

Udstyrsstørrelse: 4500 x 1200 mm (inklusive 800 mm nettobåndbredde)
Vermogen: Motor: 0,75 kW, Ventilator: 1,5 kW, Circulatiepomp: 1,1 kW; 380V/50Hz
Material: Apart from the motor, fan, pump, and rubber components, all other parts are constructed from SUS304 stainless steel.

3. Afklubberingmachine

功能：去内脏后沙丁鱼表面的鳞片缩减处理。
設計规格：鼓身直徑 800mm，沖孔直徑 10mm。
Rengøring: Højtryksspuling af indersiden; vandet recirkuleres til tanken.

Udstyrsstørrelse: 3500 x 1200 x 1200 mm
Vermogen: Motor: 0,75 kW, Pomp: 1,5 kW, 380V/50Hz
Materiaal: Met uitzondering van de motor en de pomp, zijn alle onderdelen vervaardigd uit roestvrij staal (SUS304).

4. 提升吊运装置

Conveyor Type: Blue PU scraper belt conveyor, 600mm width.
Transition Design: Raises material by 400mm to transition with the & tail cutting machine.
Frame: 4040 2mm square tubing.

Hoofdkracht: 0,55 kW, traploze snelheidsregeling
Mål: 2400 x 700 x 1200 mm
Material: Apart from the motor and belt, all components are made of SUS304 stainless steel.

5. 头尾切割機

Design: Belt clamping synchronous conveyor.
Proces: Sardines worden op een transportband geplaatst en door middel van een klemband getransporteerd. Snelle, roterende messen verwijderen vervolgens de koppen en staarten.
Sikkerhed: Beskyttelsesdækslet forhindrer sprøjt.

Mål: 2400 x 1000 mm (transportkjet: 600 mm)
Vermogen: Hoofdmotor: 1,1 kW, gereedschapsmotor: 2,2 kW; 380V/50Hz
材质：除马达与橡胶外，所有部件均由 SUS304 不锈钢制成。

6. Visceral Removal Conveyor

双层设计：上层盛装沙丁鱼，下层盛装废料。
Øvre transportbånd: Hvide plastmoduler.
Undreste bånd: 3,0 mm tykt, 450 mm bredt sanitært transportbånd.
工作台：两侧均设有排水孔。

Vermogen: 1,5 kW + 1,1 kW, 380 V/50 Hz
Størrelse: 6000 x 1200 x 1500 mm
Material: Apart from the motor and belt, all components are made of SUS304 stainless steel.

7. 廢物傳送帶

Function: Transports fish waste and offal outdoors for centralised treatment.
Bæltegaderets tykkelse: 2,0 mm.
材质：除马达与皮带外，其余部件均采用 SUS304 不锈钢制成。

尺寸：2000 × 500 × 1200mm
Effekt: 0,75 kW, 380 V / 50 Hz

8. Абараныч для чысткі пузырькамі

Gelijk aan nr. 2, maar met een hoger vermogen:

Motor: 1.1kW
Vifte: 2.2kW
Pumpe: 1,5 kW

9. Zoutweekmachine

用途：将鱼肉浸泡在盐水中以提升鲜味。
Design: Water tank featuring a belt conveyor and a stainless steel scraper lift.

Effekt: 2,2 kW, 380 V / 50 Hz
尺寸：4500 × 1200 × 1500mm
Material: All components are made of SUS304 stainless steel, with the exception of the motor, fan, and pump.

10. Vægttransportør

Dubbellagsstruktur:

Øvre lag: Transportbånd til tomme dåser (478 mm bredt, 5000 mm langt)
Undre lag: Til fyldte dåser (478 mm bred, 6000 mm lang)

Vermogen: Bovenste motoren: 0,55 kW x2, onderste motor: 0,75 kW
Størrelse: 6000 x 1200 x 1400 mm
材质：除电机与链板外，其余部件均采用 SUS304 不锈钢制成。

11. Сцімер

Komponente: Rahmen, Gehäuse, Deckel, Förderkette, Dampfleitung, Reduzierstück usw.
Operasjon: Damp varmer opp faste beholdere til over 80 °C for utblåsing.

Styringssystem: Schneider Electrical-komponenter, temperaturstyret
Effekt: 0,75 kW, 380 V / 50 Hz
产能：2000 罐/小时
Størrelse: 5000 x 1000 x 1400 mm
Material: Aside from the motor, mesh belt and bearings, all components are made of SUS304 stainless steel.

12. 罐装水交换器

功能：蒸煮后翻转并沥干罐装食品水分。
Design: Rotary table and drainage system for continuous production.

Effekt: 1,5 kW, 380 V/50 Hz
Mål: 4000 x 1000 x 1500 mm
Opbouw: frame van 60x60 mm vierkante buizen, met een gecombineerde overbrenging van roestvrijstalen ketting en riem.

13. 湯加機

用途：在封罐前注入汤汁；多余的汤汁會進行回收處理。
Bestandteile: Kettenförderer, Suppentank, Sprühleitung, Auffangrinne, Getränkepumpe.

尺寸：2000 x 800 x 1500mm
Effekt: 0,75 kW, 380 V / 50 Hz
Materiaal: Met uitzondering van de transmissieonderdelen zijn alle onderdelen vervaardigd uit roestvrij staal van type SUS304.

14. GT-250 密封劑

Type: Single-head automatic vacuum sealer.
密封範圍：直徑 52.3~98.9mm，高度 34~124mm。
Key features: reliable performance and rapid can type switching.

Sikkerhedsudstyr:

Automatisk bremsning ved fastkøring.
Stops if no lid is detected.

Vermogen: 3kW (met rem) 24V DC
Weight : ~1800KG **Size**: ~2200x1460x1900mm **Vacuum**: 0.06~0.07MPa
Luftdruck: 0,5~0,8 MPa

15. Машына для чысткі цэнаў

Tostøvning i to trin:

Fase 1: Água quente com detergente (reciclada).
Fase 2: Último aclarado con agua caliente (recuperada).

Effekt: 2,75 kW
尺寸：3000 x 750 x 1500mm
材质：除电机与喷嘴外，所有部件均采用 SUS304 不锈钢制造。

16. Manuellade- en lossconveyor voor kooien

液压升降式：需手动填入消毒架，随后推入灭菌器。
卸貨：液壓升降機放下籃筐，罐頭被推上輸送帶。

Belastbaarheid: 4 kW
输出功率：3KW
Mål: 3000 x 1000 x 1200 mm

17. Højtemperatur horisontal steriliseringsmaskine

Key features:

Нізка расход пара.
Snelle verwarming en koeling.
Even temperature distribution throughout.
Vier Temperaturfühler.
Pressure control to minimise packaging deformation.

Opwarmingmethode: Stoom
〔管徑：內徑 1200mm，長度 3200mm，壁厚 5mm〕
Størrelse: ~2000 x 1200 x 1500 mm
Styring: Computerstyret semi-automatisk, 16,5 kW
Tryk: Design 0,35 MPa, Test 0,44 MPa, Maks. arbejdstryk 0,30 MPa
Temperatur: Op til 147 °C