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Meat Processing Plant Machinery

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High-capacity industrial meat processing equipment for central kitchens

Designed for heavy-duty, continuous industrial use, this complete meat processing solution eliminates the critical bottleneck of breaking down and processing high-hardness frozen meat blocks (ranging from -18°C to -5°C) without the need for pre-tempering. The system offers a seamless, fully synchronised workflow by integrating primary reduction, secondary grinding, precision mixing, and portioning into a single, cohesive operation. With an uncompromising focus on preventing cross-contamination, the entire module features continuous welding and sloped drainage surfaces to ensure full compliance with strict HACCP standards.

  • Designed for centralised production, with a throughput capacity of 1,500 kg/h to 3,000 kg/h.
  • Volledig vervaardigd uit hoogwaardig SUS304/SUS316 voedingswaardig roestvrij staal met een gezandstraalde afwerking.
  • Fully integrated PLC control parameters for dynamic drive synchronisation and recipe management.

Technische specificaties van de zware vleesverwerkingslijn

ParamètreSpesifikasili Batas
SystemmodelkonfigurationHMPL-2000 连续生产系列
Nominell kapacitet (kg/t)1500 - 3000 kg/h (afhankelijk van de hardheid van de grondstof)
Samlet installeret effekt (kW)45.5 kW (samlet effekt til downstream-drev)
Working Voltage380V / 50Hz / Triphase (Anpassbar an UL/CSA-Standards)
Primært strukturmaterialeSUS304 roestvrij staal (SUS316 op aanvraag)
高压水柱防護級別IP65 (适合直接使用高压水管冲洗)
Параметры паслядоўнасці сістэмы (мм)Omtrent 8500 x 2200 x 2100 (Modulær justerbar fotavtrykk)

核心工程优势:专为 -18℃ 低温环境打造

Continuous motion drive mechanics for frozen blocks (eliminating tempering delays)
Den primære reduktionsfase anvender et planetgear med højt moment, der er specifikt kalibreret til at knuse og bearbejde frosne blokke af okse- eller svinekød ved -18 °C. Ved helt at eliminere den 12- til 24-timers statiske optøningsproces reducerer anlægget risikoen for bakterievækst markant og minimerer væsketab, hvilket bevarer muskelfibrenes struktur. Den kinetiske kraft fordeles sikkert gennem en aksel med overbelastningsbeskyttelse.

Гігіенычныя паodesка і памышне ачышчэнне (палепшаны мадульны дызайн з класам абарона IP65)
Conformant with both USDA and European sanitary design standards, the frame is engineered without flat horizontal surfaces to prevent water pooling and microbial buildup. Every motor housing and electrical panel features rigorous IP65-rated sealing. Furthermore, the fast-release clamping mechanisms enable cleaning crews to perform thorough wet washdowns, reducing daily changeover downtime between product batches by up to 40%.

Synchronised Transport and Reduced Cycle Times
A frequent problem with fragmented layouts is the buildup of work-in-progress materials. This production line utilises synchronized polyurethane (PU) modular belting, controlled by Variable Frequency Drives (VFD). This setup enables the line to automatically adjust its feed rate as material is fed into the system.industriële snijmachine voor bevroren vleespreventing jams and minimising the need for manual intervention.

Full Downstream Extensibility
Die lokale Bedienoberfläche kann in ein übergeordnetes SCADA-System eingebunden werden. Sollte der Betrieb seine Produktion von losem Hackfleisch auf Formprodukte umstellen, ist das Endförderband speziell darauf ausgelegt, nahtlos an automatisierte Bereitstellungsmodule, wie zum Beispiel einvakuumpåfyldningsmaskine...ซึ่งช่วยให้การรีดขึ้นรูปด้วยระบบสุญญากาศเป็นไปอย่างต่อเนื่อง โดยไม่เกิดปัญหาการติดขัดของวัตถุดิบภายในกรวยเติมด้านบน

How the Integrated Central PLC Guarantees Faultless Operation

De kern van deze zware machine draait niet enkel om brute mechanische kracht, maar om uiterst nauwkeurige elektronische synchronisatie. De mens-machine-interface (HMI) beheert een deterministisch PLC-netwerk dat real-time koppelterugkoppeling van de primaire snęmotoren uitleest. Indien de sensoren een onregelmatige dichtheidspiek detecteren (zoals een ingesloten botfragment of een extreme temperatuurdaling in het vleesblok), past het systeem onmiddellijk het toerental van de invoerschroef aan om te voorkomen dat het mes verbrijzelt of de motor doorbrandt. Veiligheidssloten vereisen dat het openen van een toegangsluik direct een meerfasig mechanisch remmechanisme activeert, waardoor alle draaiende onderdelen binnen enkele milliseconden tot stilstand komen om te voldoen aan de OSHA-richtlijnen.

典型應用場景:2000公斤/小時中央廚房及統包工程整合

当这套加工流水线被安装在为区域性速食餐厅(QSR)提供大量供应的中央厨房时,其结构的可靠性便成为了决定成败的关键。针对环境潮湿且恒定在 4℃ 的生产车间,该设备通过防止在减量阶段产生过高的摩擦热,从而实现对肉料温度的严苛控制。在执行整厂建设(Turnkey)项目时,我们的工程团队负责全方位的安装管理,包括计算地面承重能力、规划压缩空气管路以及建立规范的配电中心。这种全流程的整合能力,确保了生产布局从投入商业运营的第一天起,便能稳健达到 2000kg/h 的额定产能。

Гласная адпаведнасць: чаму нашы інжынерна-механічныя расчэнні адпавядаюць стандартам ЕС

Exporting industrial capacity machinery demands rigorous third-party validation. This entire processing line architecture has been engineered in full compliance with CE machinery directives and BRC mechanical safety standards. We use strictly standardised electrical contactors and sensors from globally recognised brands, ensuring that any local maintenance team can easily source replacement parts and consumables within their own region. We dispatch certified engineers for international installation & commissioning, guaranteeing that the equipment meets all local municipal health and safety requirements prior to the final handover.

If you require a bespoke layout design, detailed DWG floorplans, or a demonstration video featuring your specific raw materials, please contact our engineering sales department with a formal enquiry.

Meat processing line equipment (pic 1)

Veelgestelde vragen

What is the typical lead time for a full meat processing production line?
The standard lead time is typically 60 to 85 days, depending largely on bespoke voltage configurations, specific footprint requirements, and current factory production schedules.
Do you provide on-site installation and commissioning services worldwide?
Ja, wir bieten umfassende Turnkey-Lösungen für die Implementierung an. Unser technisches Engineering-Team kann direkt zu Ihrem Standort entsandt werden, um die mechanische Installation, die elektrische Dokumentation sowie die Protokolle für die Erstinbetriebnahme vor Ort zu übernehmen.
How does the equipment prevent overheating during processing?
The cutting geometries and synchronised feed mechanisms are engineered to minimise friction. Furthermore, processing frozen blocks at -18℃ naturally ensures that the temperature rise of the final product remains under 2℃ throughout the entire cycle.
Is it easy to get hold of spare parts, such as replacement blades?
Yes, we keep a substantial stock of high-wear parts on hand. Furthermore, our electrical infrastructure relies on standard international components found across most industrial supply chains, ensuring that any potential downtime is kept to an absolute minimum.
Kan kapaciteten justeras för olika typer av kött?
这条生产线配备了核心的变频控制面板,使操作员能够根据原材料是高脂肪猪肉还是致密冻牛肉,灵活地进行机械与电子层面的输送速度重校准。
What maintenance procedures are required for the IP65-rated system?
Daily maintenance entails high-pressure washing with standard foam detergents. Monthly inspections should focus on checking the shaft seals, ensuring the blade edges are intact, and verifying the lubrication levels in the planetary gearboxes.

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