Industrial frozen meat dicing machine for non-defrosting operation
傳統上,對深凍肉塊進行解凍處理會導致一系列連鎖性的作業問題:解凍室會耗費極高的能源成本,嚴重的汁液流失會導致肉類流失關鍵的水溶性蛋白質,且隨著表面溫度上升,細菌也會大量滋生,極具危險性。這款工業級冷凍肉類切割機徹底取消了解凍階段。該機器專為處理攝氏零下 18 度的硬凍肉塊而設計,利用強力的多維剪切矩陣,直接切透交織的肌肉纖維。透過讓生肉全程保持冷凍狀態,本機器能切割出邊緣銳利且形狀完美的立方體,完整鎖住肉類天然的水分,使其能直接投入後續的混合或烹飪製程。
Powered by a robust 5.5 kW three-phase motor and encased in a heavy-duty 1640x900x1500mm stainless steel chassis, this dicer effortlessly processes dense frozen slabs into precise 5mm to 15mm pieces. With a high-speed output of up to 1,500 kg/h, it is purpose-built to meet the rigorous production demands of large-scale meat processing hubs and commercial pet food manufacturing plants.
Technical Specifications for the Zero-Thaw Frozen Meat Cutter
| Kjerne-mekanisk parameter | Garanteret teknisk specifikation |
|---|---|
| Systemkonfigurationsprofil | FMC-1500 連續式冷凍切丁機 |
| Targetvolumen der Verarbeitungskapazität | 800 kg/h tot 1500 kg/h (afhankelijk van de dichtheid van de matricesnijder) |
| Customised meat cube width range | 5 mm tot 15 mm (verwisselbare bevroren rasters) |
| Constant Drive Connected Power | 5.5 kW (high-torque reduction gearbox transmission) |
| Industrielle Spannungskonfiguration | 3-faset / 380V / 50Hz (kan tilpasses eksportkrav) |
| Fysische afmetingen (L x B x H) | 1640 mm x 900 mm x 1500 mm |
| Primær strukturlegering | SUS304 食品級不鏽鋼(符合全面沖洗標準) |
Overcoming the Challenges of Thawing: Kinetic Force and Cubic Precision
Unyielding 5.5 KW Penetration Torque
To cut perfect, geometric cubes from a solid block of beef or pork at -18°C is a task akin to carving through solid rock. Attempting this with an underpowered slicer will almost certainly result in an immediate motor burnout or a shattered blade shank. Theskæremaskine til frosset kødDen kombinerer en kraftig 5,5 kW induktionsmotor med en præcis planetgearudveksling, der er direkte koblet til motoren. Denne konstruktion er optimeret til at levere et massivt drejningsmoment til de tungeste opgaver. En hydraulisk stempelmekanisme presser de hårde kødblokke ind i et specialiseret skæregitter af hærdet stål, hvor en kraftfuld roterende guillotine skærer de ekstruderede stykker ud i ensartede, fejlfrie terninger uden at belaste drivakslen.
Skræddersyede præcise 5-15 mm grid-matricer
Whether your recipe calls for 5mm fine dice for high-speed automated sausage stuffing or 15mm chunks for premium canned stews, achieving precise geometry on frozen material is essential to preventing inconsistencies during the cooking process. Our cutting matrix utilises rapidly interchangeable blade cassettes. These high-carbon steel grids are designed to flex dynamically against the microscopic ice crystals within the meat, executing a flawless cross-cut. This ensures a perfect 3D cubic profile, ensuring your final product looks vastly superior to the shredded, smeared paste often produced by inferior, non-frozen dicing equipment.
Sturdy frame stability at a 1500kg/h output rate
处理每小时 1500 公斤的高密度冻块会产生剧烈的动能冲击波。若结构底盘缺乏刚性,机器将产生巨大的谐波振动,这不仅会严重降低 5 毫米切口的精度,还可能导致内部壳体焊缝发生机械性撕裂。该设备占地面积达 1640x900x1500 毫米,其厚规格的 SUS304 框架起到了极其沉稳的减震锚定作用。这不仅能防止机器在工厂地面上发生位移,更确保了frosen meat cube cutting machineopererer næsten lydløst, mens den med fuld kraft angriber store frosne plader.
Hygiene, Sterilisation and Full Access
肉类加工车间环境潮湿且具强腐蚀性,且必须随时应对 USDA 或 BRC 等极其严苛的卫生标准审计。本设备的切料斗及出料槽整体采用平滑无缝的 TIG 焊工艺打造,彻底取消了容易滋生李斯特菌和沙门氏菌的沉头螺栓及水平平坦台阶。只需松开两个特制的卫生夹具,整个刀片网格组件即可从 5.5 KW 的驱动系统上分离。操作员能够迅速将沉重的切割模具取出并放入碱性清洗槽中,同时可以放心地对具有 IP65 防护等级的机柜进行高压冲洗,无需担心电路安全。
Digital HMI Ram Configuration and Failsafe Protocols
将整块冻肉推入切割刀网时,需要精准且动态的液压控制。中央 PLC 会实时监测冻肉块所产生的物理阻力;一旦发现核心温度低于预期,中央处理器将立即指令步进式压杆以更细微的步进向前推进,以确保切割出的 5mm 立方体结构完好无损,不被挤压变形。此外,整个料斗均配备了三级磁力安全继电器保护。一旦进料门被打开,变频器动态制动器会瞬时启动,在极短的时间内令沉重的扫料刀完全停止运转,从而严格执行 OSHA 的零容忍安全合规标准。
Industrial Technical Layout and Support Network
By transitioning to a zero-thaw processing line, you can completely redesign your factory layout, as the need for massive tempering rooms is entirely eliminated. Our international mechanical engineering division works directly with your team to calculate the precise blade bevel specifications required for your specific proteins, whether you are processing poultry, beef, or lamb. We provide comprehensive pneumatic diagrams, localised three-phase electrical schematics, and a rigorous maintenance schedule, all engineered to ensure your 5.5 KW motor operates at peak efficiency for decades to come.
若欲索取針對「直接冷凍切丁」與「傳統解凍後切割」之產量與投資報酬率(ROI)的專屬對比分析,或欲觀看使用您指定 15mm 客製化網格之 1500kg/h 實際運作影片,請向我們的 B2B 業務團隊提交詳細諮詢。
Veelgestelde vragen
Is this particular machine capable of dicing fresh, warm meat straight from the slaughterhouse?
Is it a hassle to swap the blade grid when switching from 5mm to 15mm cubes?
How can we get those massive blocks of frozen meat into the 1640mm high hopper?
Why does the machine use an electric ram to push the meat instead of relying on gravity?
Does cutting through solid frozen blocks cause the blades to blunt exceptionally quickly?
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