High-capacity industrial salmon processing line for commercial seafood plants
处理大西洋鲑鱼等高端远洋物种时,机械精准度至关重要;哪怕是极微小的肉量损耗,都会导致巨大的利润流失。这条全自动化鲑鱼加工线专为解决传统人工去头、去内脏及切片过程中常见的产出率低和劳动力瓶颈问题而设计。通过集成微处理器控制的光学测量系统与高适应性圆型刀片,这一整套交钥匙工程方案实现了深度除骨,在确保符合生食级或烟熏级市场严格卫生标准的同时,确保为您最大限度地提升商业鱼片的出肉率。
With an IP65 rating for moisture resistance, the system operates continuously, seamlessly integrating head and gut removal directly into automated pin-bone removal and optical portioning. This streamlined architecture significantly shortens cycle times, thereby minimising the risk of bacterial growth and preserving the structural integrity of the salmon's high-fat muscle fibres.
Technical Specifications for the Automated Salmon System
| Kerntechnische Parameter | Systemspecifikation |
|---|---|
| Systemkonfigurationsprofil | SPL-1500 連續海鮮系列產品 |
| Targetted Recruitment Volume | Tot 25 - 40 fisk pr. minut (afhængig af fiskestørrelsen) |
| Berekende volumetriske output | 1000 kg/h tot 1500 kg/h (gewicht aan grondstof) |
| Samlet tilsluttet effekt | 85 kW (kumulativ für nachgeschaltete Antriebe) |
| Standardarbeitsspannung | 380V / 50Hz / 3-fase (aanpassingen conform UL/CSA op aanvraag beschikbaar) |
| Primær strukturlegering | SUS316 & SUS304 海事級不鏽鋼 |
| Gemiddelde opbrengst van filet | Totale di 72% - 76% (in base alla geometria) |
Прысямкненне вужкаў у працэсах: дакладнасць выхаду і гігіена
Optische meting en automatische koersbepaling
Nog før kniven overhovedet rører kødet, passerer hver enkelt laks gennem en optisk laser-scanning. En PLC-styring beregner øjeblikkeligt fiskens præcise morfometriske mål og lokaliserer helt specifikt brystfinnerne og aksen ved kløften. Herefter justerer den automatiserede skæremodul sin pneumatiske V-udskærer med millimeterpræcision. Denne dynamiske proces eliminerer det spild, der opstår ved manuel udskæring, hvor man ofte må indlægge en for stor sikkerhedsmargin. Det betyder, at man kan spare op til 3% af det brugbare kød fra halsregionen per fisk, før de sendes videre til de næste led i produktionen.
Automated Filleting for Precision Carving
Nadat de vis uit de buikholte is verwijderd, wordt de zalm op een gesynchroniseerde transportketen geplaatst. Deautomatisk fiskefileteringsmaskine利用一組可動態調整的雙重圓形刀片進行作業。主刀片緊貼背鰭進行切割,而副刀片則能精準地將肉塊從肋骨與脊椎上剝離。這種機械構造能隨著每條魚不同的骨骼結構進行動態調整,從而產出極其平滑且無血污的魚片,幾乎不會在魚骨中央留下任何殘肉。
Continuous deboning and high-speed portioning
Removing intramuscular pin bones from tender salmon tissue is typically a back-breaking manual task that carries a high risk of tearing the fillet. Our production line solves this by integrating a continuous rolling pin-boning system. Counter-rotating extraction cylinders gently grip and pull the bones precisely along the muscle grain, ensuring the fillet remains visually flawless. Immediately following this, an intelligent optical scanner assesses the density and volume of the fillet, directing an ultrasonic cutting blade to portion the meat into mathematically exact, fixed-weight steaks or retail strips—a crucial step for supermarket distribution or for processing into aproduktionslinje til konservering af laks.
IP65 級防護設計,具備易清洗與抗菌特性
Seafood processing environments are notoriously harsh, constantly exposed to seawater, blood, and fats. To prevent aggressive pitting corrosion and the buildup of bacterial biofilms, such as Listeria, the entire frame is constructed from TIG-welded SUS316 stainless steel. We have meticulously engineered the frame geometry to eliminate all flat horizontal surfaces and hollow, unsealed tubing. Thanks to our IP65-rated servo motors and watertight electrical enclosures, operators can perform intensive, high-pressure foam washdowns every shift without the need for any additional protective covers.
Industriële PLC-beheersing en opbrengstanalyse
The true value of this system goes far beyond mere mechanical throughput; it lies in the data it generates. The central SCADA terminal continuously calculates the weight differential between the incoming raw salmon and the finished fillets. If the yield falls below your pre-set biological threshold, the PLC immediately alerts the floor supervisor to recalibrate the blade tension or alignment. Furthermore, should an operator trigger an emergency stop via a safety gate, Category 3 electronic relays engage dynamic braking on all rotating blade shafts, halting the entire sequence within milliseconds to ensure strict compliance with OSHA safety standards.
Complete Turnkey Solutions for Coastal Fisheries
Running an automated salmon processing plant with a capacity of 1500kg/h demands the seamless integration of hydraulics, pneumatics, and data systems. Our end-to-end B2B turnkey solution begins with precision 3D factory layout engineering, specifically designed to manage blood and water drainage through optimal gradients and the strategic positioning of offal recovery conveyors. To ensure peak commercial yields from the very first run, our certified marine mechanical engineers are deployed on-site to commission the optical scanners and fine-tune the fillet blades to the specific requirements of your salmon species, whether Atlantic, Sockeye, or Coho.
若您需要針對您的冷庫空間量身打造機械佈局設計、索取投資報酬率(ROI)收益分析矩陣,或預約觀看我們光學切割技術的實機演示,請提交正式的專案諮詢。

Veelgestelde vragen
What size range of salmon can the automated line process without any manual intervention?
Does the filleting module include skinning, or is that a separate stage of the process?
How do you dispose of the offal, such as the heads, spines and guts?
Hoeveel water is er nodig voor de filetermessen?
Is this line capable of processing pre-frozen and thawed salmon?
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