豆腐生產線

Апаратызаваная прамысловая лінія па вытворстве тафу для пастаяннага камерцыйнага выканання

To extract the maximum amount of protein from raw soybeans while ensuring a perfectly smooth texture, immense mechanical precision and exact temperature control are essential. This turnkey industrial tofu production system is specifically engineered to tackle the most persistent bottleneck in commercial soy processing: inconsistent coagulation caused by temperature fluctuations and manual intervention. By fully automating the entire workflow—from the initial soaking stage and continuous dual-stage micro-grinding to dynamic steam cooking and pneumatic precision pressing—this line guarantees a flawless, uniform tofu structure across thousands of kilograms per hour.

Operated exclusively within a networked PLC environment, the system significantly boosts raw material yield by shielding the mechanical grinding stage from ambient oxidation. This process recovers over 80% of the available soy protein while ensuring strict compliance with FDA and BRC sanitary standards.

Technical Specifications for the Continuous Soybean Processing System

解決加工痛點：產量與質地控制

二段式微磨碎与豆渣分离
Traditional single-pass grinding results in a significant amount of usable protein being trapped within the soy pulp (okara).produktionslinje til bønneforarbejdning利用同步双级胶体研磨矩阵，并搭配高速离心脱水机。在每分钟 3000 转的高速运转下，强大的离心力能强力将豆浆从纤维组织中分离，从而制成极其细腻、无颗粒感的纯净豆奶基底。这极大地提升了提取效率，与市售的标准研磨机相比，每吨干豆所能多提取出高达 15% 的蛋白质。

Continuously-circulating closed-loop steam cooking
Soy milk contains lipoxygenase enzymes that, if not deactivated promptly, can impart an unpleasant "beany" aftertaste. To prevent this, the raw milk is pumped directly from extraction into a closed-loop pressure cooker. An indirect steam injection system is used to rapidly raise the temperature to exactly 105°C within seconds. This intense thermal shock effectively neutralises the enzymes and sterilises the liquid, all while preventing the proteins from scorching against the tank walls, thereby ensuring the brilliant white colour essential for premium retail tofu.

Automatische Dosierung und Einstellung des Koagulans
手動添加凝固劑（例如硫酸鈣或苦滷）容易導致局部濃度過高，進而產生硬塊或組織破碎的問題。為了完全消除人為誤差，牛乳會被輸送至在線混合管中，由容積式蠕動泵依照 PLC 計算出的精確數值注入凝固劑。接著，混合液會平穩地流入連續凝固槽，讓蛋白質網絡能在受控的 15 分鐘輸送過程中完美成型。

Pneumatisch kontinuierliche Press- und Schneideanlage
Handling delicate curds demands precise pressure control. The constantлінія па вытворцы тофу由原本的人工模具成型改为自动化的顶压式传送带压榨。通过气缸驱动，压榨机依照预设的压力曲线，精准且循序渐进地施压，旨在将凝乳中的水分挤出，同时确保其内部结构不受损。待凝乳被压制成连续且紧实的条状后，由同步运作的切刀将其整齐地切成规格统一的零售块装，以便直接进行水下巴氏杀菌并进行包装。

Master PLC Architecture: Guaranteeing Total Consistency

Een centrale SCADA-terminal monitort continu elke vloeistofdynamiek binnen de fabriek. Door gebruik te maken van inline debietmeters en PT100-temperatuursensoren regelt de PLC de exacte water-koffie-verhouding tijdens het maalproces en beheert het de precieze opening van de stoomkleppen. Indien er een afwijking in de melkconcentratie (Brix-waarde) wordt gedetecteerd, past het systeem de parameters voor de watertoevoer autonoom aan. Als er onverwacht een toegangsluik wordt geopend, activeren de Category 3-veiligheidsschakelaars direct de VFD-remfunctie, waardoor alle bewegende mechanische onderdelen onmiddellijk stilvallen om strikt te voldoen aan de OSHA-richtlijnen en internationale veiligheidsprotocollen.

Global Industrial Turnkey Solutions

Moving from small-scale batch production to a continuous, fully automated 2000kg/h facility demands flawless industrial engineering. Our international B2B deployment strategy provides a comprehensive 3D factory layout, precise calculations for floor drainage gradients, and exact steam pressure requirements for your boilers. We deploy specialist installation and commissioning engineers to your site to physically configure the piping networks and train your operational team, ensuring the facility hits its full commercial output from the very first production run.

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