Automatisk kødmikser

Industrial Double-Shaft Automatic Meat Mixer

由于香料、盐类与液体黏合剂未能达到均匀分散，会导致蛋白质提取不均，进而使最终产品的质地出现偏差，并造成风味退化。我们的工业级全自动肉类搅拌机通过采用双轴交叉式桨叶结构，有效解决了这一核心加工难题。该机械设计专为高粘度肉类浆料研发，通过实现温和的三维折叠动作，在确保各组分充分混合的同时，严防局部升温以及油脂析出问题。

• Homogeneously dispersedThe use of intersecting rotational paddles ensures the 100% distribution of micro-ingredients (such as spices and curing salts) within a swift 3-to-5 minute operational cycle.
• Programmerbar cykluslogikEen geïntegreerde PLC voert autonoom complexe voorwaartse, achterwaartse en rustintervallen uit, wat zorgt voor een optimale activering van de eiwitmatrix.
• Automatische EntlassungUitgerust met robuuste pneumatische cilinders die de hoofdkuip in een hoek van 90 graden kantelen, of voorzien van voorzijde gelegen kleppen, zodat zware vleesladingen razendsnel in standaard karren geleegd kunnen worden.

Technische gegevens van de 300L zware vleesmengmachine

Eliminate dead zones with intersecting paddle technology

Standard single-shaft ribbon blenders inherently push material towards the outer edges, creating stagnant dead zones where high-density meat accumulates unmixed. To counter this, our dual-shaft architecture utilises synchronised, contra-rotating paddles. As the left shaft pushes the batter forward, the right shaft aggressively folds the material back towards the geometric centre of the tub. This continuous crisscross displacement ensures that material freshly processed by upstream reduction equipment, such as a frozen meat grinder, absorbs liquid marinades and ice flakes evenly before the friction-induced heat threshold is breached.

De ruimte tussen de uiterste randen van de stalen peddels en de gebogen bodem van de mengbak is exact op 3,5 mm uitgeslepen. Deze microscopische speling voorkomt dat het gehakt tegen de wand wordt geperst, waardoor de structuur van de individuele vet- en vleesdeeltjes volledig intact blijft.

Programmerbaar roeren en automatisch legen

Depending on the protein being used—whether it is a dense beef emulsion or a delicate seafood flake—the mechanical agitation sequence must be precisely and rigorously adjusted. The waterproof touchscreen interface enables the production engineer to control the exact ratio of forward churning to reverse tumbling. By incorporating brief periods of static rest, the system allows liquid binders to be absorbed into the meat fibres via capillary action, ensuring the matrix is not overworked.

Once the cycle is complete, manually scooping out 200kg payloads is both physically hazardous and a bottleneck for the entire production line. Instead, the operator engages the pneumatic discharge protocol; the entire 300L tub, driven by industrial air cylinders, pivots forward in a controlled motion to dump the perfectly blended mass directly into standard 200L Euro-bins positioned beneath the machine's lip.

Incorporation into processed meat and burger production

混合阶段的一致性是确保后续成型工序成功的核心前提。若混合物无法达到稳定且均匀的状态，自动化成型板将面临严重的克重偏差以及结构完整性不足的问题。通过部署这款专用的双轴混合机作为核心配料枢纽，可以有效地使面糊密度趋于标准化。在整条鸡块 & 汉堡生产线中，它作为后续挤压设备的关键预处理环节，确保了每一份经过成型的饼坯或鸡块在出机时，都能达到完全一致的目标重量与收缩率。

Hygienic Design and USDA-Compliant Tub Structure

In meat processing, poorly engineered intersecting shafts can present a major sanitation challenge. To address this, we have positioned the heavy-duty drive bearings and reduction gearboxes entirely outside the primary mixing zone. The drive shafts pass through the tub via advanced, self-adjusting dynamic Teflon lip seals, which create a complete barrier to prevent meat juices from contaminating the mechanical grease zones, and vice-versa. During daily washdown procedures, the fully welded tub structure—designed without any sharp 90-degree internal corners—allows for aggressive high-pressure hose cleaning, easily meeting the most stringent global food safety standards, including CE, BRC, and USDA protocols.

To assess how automated, programmable batch mixing can provide long-term stability for your product quality and drive down labour costs, please get in touch with our factory engineering department for a detailed machine layout calculation.