Automatische Fleischbällchen-Maschine
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Automatische Fleischbällchen-Maschine | 210 Stück/Min Ausstoß
Using manual shaping or basic scooping methods for thick, dense meat emulsions will inevitably lead to severe weight inconsistencies, eating into your profit margins and causing uneven cooking. Specifically engineered for high-capacity, large-scale food production, our industrial automatic meatball machine ensures absolute precision in shape and size. Driven by a powerful 1.5KW continuous motor, this heavy-duty extruder forces high-viscosity meat batter through specialised copper-alloy moulds, producing up to 210 perfectly spherical, uniform-weight meatballs every single minute with ease and unmatched consistency.
- 極限成型速度Met een onvermoeibare snelheid van 210 stuks per minuut, waardoor de batterij-hoppers stroomopwaarts razendsnel worden geleegd en de prestaties van handmatige multi-station vormlijnen ruim worden overtroffen.
- Absolute Control Over WeightDank der präzisen mechanischen Extrusionsmatrix ist die Gewichtsschwankung minimal: Egal, ob Sie winzige 15-Gramm-Suppenbällchen oder stattliche 50-Gramm-Köttings formen, das Endgewicht bleibt stets innerhalb einer Toleranz von ±1 Gramm.
- 防黏著冶金學Made from pure copper or specialised composite materials, the moulds are engineered to aggressively prevent high-protein fish pastes and dense beef mixtures from sticking, ensuring every sphere remains perfectly shaped and intact.
Technische specificaties van de industriële gehaktbalvormmachine
| Specifications | Industriële parameters |
|---|---|
| Hardware Model | AMF-250 高速成型系列 |
| Maksimal produktionskapacitet | 210 stk/min (kontinuerlig, uafbrudt mekanisk ekstrudering) |
| Compatible Mould Sizes | Verstelbare vormstukken van Φ15 mm tot Φ35 mm |
| Primær fremdriftseffekt | 1.5 kW (højmomentfuld, kraftig frekvensomformermotor) |
| Nominal operating voltage | 220V 或三相 380V / 50Hz（可根據各區域需求定制） |
| Strukturmaterial des Fahrgestells | Volledig van voedselveilige roestvrij staal van type SUS304 |
| Physical Machine Dimensions | 730 mm (L) x 540 mm (W) x 1780 mm (H) |
| Netto vægt af udstyr | 250 kg |
Meistering Sticky Emulsions mit hochwertigen Formen
- 剪切式机械切割（完美球体）Instead of clumsily pressing the meat, the extrusion die forces a precise volume of batter outwards, while highly synchronised, curved internal sliding plates sweep across the opening like a pair of blunt scissors. This rolling cut instantly shapes the meat into a perfectly round sphere, completely preventing any trailing "tails" or teardrop-shaped deformations.
- 多功能料仓送料（无气蚀现象）Den dybe primære tragt i SUS304-stål fungerer efter tyngdekraftsprincippet og er udstyret med en indre, langsomt roterende snegl. Denne snegl presser effektivt den tunge, kolde og tørre dej ned mod gearpumpen, hvilket fuldstændigt eliminerer dannelsen af luftlommer (kavitation) – det fænomen, der ellers kan resultere i irriterende hule eller for lette kødboller.
- 銅合金模具選項（完全防黏）Fish pastes and highly emulsified chicken batters naturally behave like adhesive against standard steel. However, our custom-engineered copper-alloy forming dies feature a completely unique surface tension coefficient, which ensures that the incredibly sticky spheres release instantly into the water bath without any tearing or fragmentation.
- 快速模组化切换（敏捷生产）Plant managers are often constantly switching between different SKUs. Using nothing more than a standard mechanical wrench, the operator can swap out the 20mm tooling plate for a massive 35mm die unit in under five minutes, ensuring the machinery remains as productive as possible across a wide range of product lines.
Seamlessly integrated into centralised meat processing plants
由於每分鐘 210 件的高速擠壓製程會產生極其脆弱的生肉丸，因此落點區域的設計對於工程精密度至關重要。這台 250 公斤重的成型機擁有 1780 毫米高的龐大結構，其設計特別講究，能夠直接懸空於連續式熱水浴槽的入口邊緣上方。該設備完全運作於一個大型裝置的下游位置industriële snijmachine voor in een komDen perfekt emulgerede dej fyldes i tragten. De nydannede kødboller falder øjeblikkeligt direkte ned i et 80 °C varmt vandbad, så proteinerne straks kan størkne. Når kødbollerne er blevet forvarmet tilstrækkeligt til at holde formen, transporteres de hurtigt videre via transportbånd til et avanceretfrossen food production linevoor diepvriesprocessen met een hoge IQF-capaciteit, waarbij een constante en ononderbroken industriële workflow wordt gegarandeerd.
IP65 級沖洗設計，滿足嚴苛的食品安全審查標準
Omdat deze machine continu in contact komt met rauwe gevogelte, rundvlees en visproducten, is blootstelling aan een extreem hoog bacterieniveau vrijwel onvermijdelijk. Ons engineeringteam heeft dit apparaat daarom specifiek ontworpen om de meest intensieve reinigingscycli te doorstaan. Het volledige chassis van 250 kg is bekleed met dikwandige SUS304 roestvrij staal, wat lokale putcorrosie door agressieve zouten uit vlees volledig voorkomt. Dankzij de eenvoudig demonteerbare dubbele interne tandpompen en vormmechanismen kan het volledige snijgedeelte door de nachtploeg volledig in een alkalisch reinigingsbad worden ondergedompeld. Bovendien voldoet de behuizing van de 1,5 kW elektrische aandrijving strikt aan de IP65-norm voor vochtbestendigheid, waardoor de machine dag na dag probleemloos bestand is tegen de krachtige straal van hogedrukschuimspuiten zonder kortsluiting te veroorzaken.
Are inconsistent meatball weights and skyrocketing labour costs eating into your monthly profits? Get in touch with our global Turnkey engineering department today for a bespoke layout configuration and a formal quotation.
Veelgestelde vragen
Which types of raw meat batters is this automated machine capable of processing effectively?
Deze krachtige 1,5 kW tandwielpomp is speciaal ontworpen voor viskeuze producten. Hij verwerkt moeiteloos zware mengsels zoals geëmulgeerde rundergehaktballetjes, grof gemalen varkensvlees, zeer kleverige Aziatische visballetjes en plantaardige eiwitmassa's. De interne spiraalvormige vijzel voorkomt bovendien dat dikke deegmengsels in de hopper gaan blokkeren.
Is the machine actually cooking the meatballs before they are dispensed?
No, this is strictly an extrusion and mechanical forming unit. The raw, incredibly soft meatballs drop directly from the cutting dies. To prevent them from smashing upon impact and losing their perfect spherical shape, the machine must be positioned directly over a dedicated hot water tank or a deep-frying oil bath.
Can the machine make meatballs with a liquid centre or a cheese core?
Den specifikke model, der er beskrevet her (AMF-250), er udelukkende designet til ensartede kødboller. Hvis din industrielle produktion kræver komplekse produkter med co-ekstrudering, hvor der f.eks. skal indsprøjtes en kerne af ost, sauce eller anden væske, skal du i stedet bruge en opgraderet dual-hopper encrusting-maskine, der er specialudviklet til produkter med fyld.
Is the size of the physical forming mould adjustable via the digital touchscreen?
No, the actual size and shape of the meatball are determined solely by the laws of mechanical physics. Although the touchscreen allows for precise control over the motor speed and extrusion velocity, adjusting the physical diameter (for instance, increasing it from an 18mm ball to a 32mm ball) requires the operator to manually unbolt and replace the stainless steel sliding die plate with one of a different calibre.
How much of a faff is it to take apart the cutting module for the required nightly deep clean?
It is remarkably simple to operate. Our engineers have integrated quick-release knobs, recognising that cleaning time has a direct impact on factory profit margins. The external hopper, internal feeding augers, the primary gear pump housing, and the cutting scissor plates can all be swiftly dismantled by hand. This allows the components to be stripped down to their bare parts and carried to the deep sink in just 10 to 12 minutes, all without the need for any specialised tools or technical expertise.
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