Automatische Wurstschneidemaschine
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Automatische Doppelsausage-Clippermaschine | Hochdruckversiegelung
When handling massive, large-diameter sliced meats like bologna, mortadella, or heavy emulsion hams, traditional thread tying simply cannot withstand the intense internal pressure generated during the final cooking process. Specifically engineered for industrial chub packaging and heavy emulsion sealing, our pneumatic automatic sausage clipper employs a high-performance, dual-punch aluminium clipping system. Driven by a 0.7Mpa compressed air engine, the machine uses heavy-gauge aluminium wire to flawlessly compress, seal, and shear even the largest 90mm diameter casings. This creates a perfect airtight oxygen barrier, significantly extending shelf life and providing robust protection against water ingress during retort sterilisation.
- Maximal Output Velocity藉由氣壓驅動，每分鐘可對重型原木進行高達 60 次雙重夾取，能瞬間化解填充生產線末端固有的嚴峻產能瓶頸。
- Hermetische DoppelabdichtungThe automated punch delivers a single, high-speed stroke, simultaneously driving two heavy aluminium clips to crimp the end of the finished sausage and seal the casing neck securely.
- 大規模な直径受入Equipped with a high-performance, wide-aperture collection jaw, this unit is designed to tackle even the most stubborn, thick polyamide (PA) and synthetic casings, with a capacity ranging from Φ30mm to Φ90mm.
Technische specificaties van de industriële worstknipper
| Specifications | Industriële parameters |
|---|---|
| Hardware Model | ASC-60 重型气动系列 |
| Maksimal klippehastighed | 60 gange/min (synkront med fyldningshastigheden) |
| Elektriziteitsverbruik | 0.5 kW (pneumatisk ventilstyring og HMI) |
| Accepteret kasediameter | Φ 30 mm 至 Φ 90 mm（非常適合切製大型熟食肉捲） |
| Aluminium wire requirements | Φ 2.1 mm til Φ 2.94 mm (kompatibel med Great Wall / U-form) |
| Pneumatisk lufttryk påkrævet | 0.7 MPa (恒定设施供气) |
| Nominal operating voltage | Single phase 220V 50HZ |
| Fysische afmetingen af maskinen | 630 mm (L) x 630 mm (B) x 1500 mm (H) |
Engineered Aluminium Dynamics for Yield Protection
- 气动抓取颚（零肌肉撕裂）Før aluminiumsdelen presses på, sørger præcisionskalibrerede, pneumatiske opsamlingsplader for, at den tætte emulgerede kødmasse bliver presset rent og helt væk fra målområdet. Dette sikrer, at klemmen ikke maser knoglerester eller kød fibre ind i forseglingen, hvilket ellers er hovedårsagen til, at der opstår anaerob bakterievækst under længerevarende køleopbevaring.
- 連線式線材母條（大噸數生產）The heavy-duty twin spools can effortlessly accommodate massive industrial rolls of aluminium wire, ranging from Φ2.1mm to Φ2.94mm. The machine rapidly shears and shapes the precise "U-shape" required in real-time, producing thousands of highly secure seals before the operator even needs to replace the spool.
- Automatisk loop-indsættelse (hængefunktion)对于依赖大型步入式熏制车进行生产的制造商而言，该设备可立即进行配置，实现自动输送并精准捕捉极具韧性的悬挂环，将其稳固锁入夹具矩阵中。这样一来，操作员便能迅速从托架中取出 15 公斤重的肉卷，并将其牢固地挂在熏制架上。
- Ajuster la pression de frappe (pour éviter de couper la pâte)If a heavy aluminium clip is forced down with too much pressure, it can easily puncture delicate casing brands. To prevent this, our analog pneumatic regulators allow floor engineers to precisely calibrate the downward compression force, ensuring a hermetic seal without risking any structural damage to the thin casing material.
Pneumatische Synchronisation mit kontinuierlichen Vakuumfüllmaschinen
在大规格熟食切片作业中，流程的连续性至关重要。如果切片机作为一个独立的工位运行，会严重阻碍整体产出。这款自动封口机专门配备了先进的 I/O 信号继电器系统，使其能够通过数学逻辑精准地“从属”于任何品牌主控 CPU，实现高度同步。commercial sausage stuffer当灌装泵完成 5 公斤肉浆的精准灌装后，会自动向切断机发送电子触发指令。切断机随即迅速完成封口并切断肉肠，并在毫秒级的间隙内再次向灌装泵发出复工指令。这种高度同步且紧密衔接的自动化流程构建了...industriel vleesverwerkingsapparatuurensures that no human contact is needed from the initial emulsion stage through to the final sealed chub.
High-pressure washdown protection for commercial pork processing plants
Located right at the heart of the wet meat extrusion process, the clipping machine is constantly subjected to sprays of raw protein, high salt concentrations, and extreme humidity. To ensure total electrical safety and prevent any risk of failure, our structural engineers have constructed the entire chassis, protective guards, and collection trays using high-gauge SUS304 stainless steel. Because the primary driving force behind the clipping stroke relies entirely on 0.7 MPa of pneumatic power from the factory's air supply—rather than on vulnerable local electrical gears—the machine's service life is significantly extended. The compact 0.5KW electrical cabinet, which strictly manages the low-voltage trigger valves, is hermetically sealed to IP65 waterproof standards.
Are massive product rejects and inconsistencies ruining your yields in the cooking baths? You need complete mechanical reliability. Get in touch with our international engineering team today for a bespoke dimensional layout of this pneumatic double clipper.
Veelgestelde vragen
Which specific gauge of aluminium wire does this machine use?
To keep running costs exceptionally low, the machine is specifically designed to use standard, continuous spools of food-grade aluminium wire (with a diameter ranging from Φ2.1mm to Φ2.94mm). The specialised internal mechanical tooling is engineered to automatically form the required Great Wall or U-shaped clips for the seal in a single continuous motion during every downward stroke.
Does the equipment actually slice through the sausages once they've been clipped?
Ja, absolut. Direkt zwischen den beiden Klippzangen befindet sich ein extrem scharfes, pneumatisch angetriebenes Guillotine-Trennmesser. Sobald sowohl die Kopf- als auch die Endklippe aus Aluminium fest eingespannt sind, schlägt die Klinge unmittelbar nach unten, um die Hülle sauber zu durchtrennen und den massiven Fleischblock vollständig zu isolieren, damit er leicht transportiert werden kann.
I'm using a proper old-fashioned hydraulic stuffer. Is there any way this high-tech clipper can actually work with it?
In most industrial settings, that is the case. The clipper features a highly versatile, built-in timing relay block. Even if your legacy hydraulic stuffer lacks any digital networking capabilities, our local field engineers can easily retrofit it with a basic mechanical limit switch integration. This effectively bridges the gap, allowing the older stuffer and the modern clipper to sync up through mechanical signalling.
Is there a significant risk of the incredibly fast clipping jaws crushing an operator's hands?
Safety is our absolute priority within our manufacturing framework. The entire hazardous clipping zone is fully enclosed behind heavy-duty, transparent impact-resistant polycarbonate shielding. Should an operator attempt to move the handle to open the acrylic door by even a single millimetre to clear a jam, the electronic safety relay will instantly trigger a complete pressure dump of the 0.7 MPa pneumatic system, rendering the clipping punch completely inert.
What is the typical maintenance schedule for routine preventive servicing of the primary clipping punches?
Since the internal matrix physically guides and aggressively shears metal wire 60 times a minute, the high-carbon steel punch core and internal forming dies will inevitably undergo frictional wear. Given the rigours of heavy industrial use, it is mandatory to apply specialised food-grade machine grease to all moving joints on a weekly basis. Consequently, we anticipate that the shearing die will require replacement approximately every 8 to 12 months.
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