High-Speed Industrial Automatic Sausage Linking Machine
In a modern, high-capacity meat processing plant, relying on manual labour or antiquated mechanical twisting linkages is a recipe for disaster, inevitably resulting in inconsistent product lengths, excessive weight giveaway, and catastrophic casing blowouts. Specifically engineered for the rigours of continuous 1500kg/h daily production in high-moisture environments, this next-generation automatic sausage linking machine fully digitises the sectioning process. By pairing imported servo traction motors with a precision-engineered, blunted mechanical pinch-and-twist matrix, this equipment guarantees microscopic precision in length across both delicate natural sheep casings and robust synthetic cellulose, drastically driving down your cost-per-link.
- 極速綁紮速度能以每分钟高达 700 件的速度安全地进行分装,非常适合鸡尾酒尺寸的小型产品,有效解决了下游环节的生产瓶颈。
- Precision of Micro-DosingDigital servo tracking ensures precise length consistency from 10mm to 400mm, drastically reducing product giveaway and ensuring strict compliance with package weight standards.
- IP65 高压冲洗防护架构De volledig afgesloten elektrische kasten en schuine afvoerbanen van RVS 304 maken een grondige reiniging met hogedruk met schuim mogelijk, zonder het risico op kortsluiting.
Technische gegevens van de zware worstmachine
| Specifications | Industriële parameters |
|---|---|
| Hardware Model | ASL-500 伺服驅動系列 |
| Maksimal produktionskapacitet | 10 tot 700 verbindingen per minuut (programmeerbaar op basis van de gewenste lengte) |
| Godkendte casing-diametre | Φ 10 mm 至 Φ 45 mm(通用 V 型牽引軌) |
| Section Length Range | 10 mm til 400 mm (digital trinnvis justering via HMI-berøringsskjerm) |
| Antal kraft i drivmekanismen | 1.5 KW (Dual synchronized closed-loop servo motors) |
| Nominal operating voltage | Tre-faset 380V / 50HZ (Kan tilpasses lokale elnet) |
| Strukturelles Material | Volledig roestvrij staal van voedingskwaliteit (SUS304) (Basis & contactzones) |
| Gesamtgewicht der Ausrüstung | 145 kg |
Built-in features designed to protect your profit margins
- Non-Destructive Pinching Jaws (Zero Casing Trauma)De draaiende klemmen zijn bewerkt met een glad, radiaal ontwerp. In plaats van de omhulsel agressief te pletten, verplaatsen ze de interne vulling voorzichtig voordat de draaibeweging wordt ingezet. Hierdoor wordt het risico op fatale scheuren bij het verwerken van uiterst breekbare natuurlijke schapendarmen nagenoeg geëlimineerd.
- 无需工具即可调节直径(换产时间不足 5 分钟)Fabriksgulv skal være fleksible. Ved blot at dreje et eksternt, indekserret håndhjul kan operatøren universelt udvide den interne båndbredde, hvilket gør det muligt øjeblikkeligt at skifte fra 15 mm breakfast links til 40 mm bratwursts uden brug af hverken værktøj eller teknisk assistance.
- 整合式字符串路由系统(连续捆扎)When running natural loops, the integrated heavy-duty cotton/polyester spool automatically threads through the mechanical arm, creating a secure physical knot between segments to ensure there is no risk of unraveling during the subsequent smokehouse hanging process.
- Intuitive PLC touch controls to minimise operator errorThe IP65-rated waterproof touchscreen enables floor supervisors to store up to 50 unique product recipes. Recalling the precise traction speed and twist duration for specialised products is as simple as two taps on the screen.
How the Synchronised Servo Mechanism Conquers Delicate Casings
The fundamental flaw in traditional mechanical linkages lies in their inability to instantaneously adjust the acceleration and deceleration of the traction belts during the physical twisting phase. This mechanical latency places undue stress on the thin collagen walls, causing them to rupture. Consequently, our design completely replaces physical timing chains with a sophisticated dual closed-loop servo system.
当装填好的外壳从上游流出时commercial sausage stuffer上下层具有纹理的聚氨酯传送带轻柔地夹持着管材。主PLC以毫秒级的频率实时监测传送带间距。当达到预设长度目标时,伺服驱动器会在瞬间剧烈切断前向牵引力,与此同时,扭转模具即刻旋转预设的角度。这种绝对的数学同步确保了管壳在旋转的同时保持完全静止,从而避免了摩擦撕裂,并确保封口处严丝合缝。
Naadloze integratie in vleesfabrieken met een capaciteit van 1500 kg/u
Denne linkere er designet med et relativt kompakt fodaftryk på 145 kg og er udstyret med højdejusterbare nivelleringsfødder, så den kan tilpasses præcis til udløbstragten på enhver mærkevare af kontinuerlige vakuumpølsemaskiner. I moderne turnkey-anlæg fungerer denne maskine som den afgørende regulator for flowhastigheden. Når den er korrekt synkroniseret med et bredere layout af avanceretslagtøj og maskiner til kødforarbejdningde præcist opdelte kæder løber direkte videre til automatiske røgelsesanlæg eller kontinuerlige frysebånd uden menneskelig indgriben, hvilket skaber en hygiejnisk og fuldautomatisk proceslinje med "zero-touch" teknologi, der forlænger produktets holdbarhed.
Waarom onze worstmachines uitblinken bij BRC-audits
Global supermarket procurement demands flawless traceability and stringent hygienic standards. Every single weld on this machine chassis is continuous, ground flat, and meticulously polished to eliminate any microscopic crevices where bacteria could settle. We manufacture strictly in accordance with CE and ISO 9001 quality frameworks, guaranteeing high-voltage safety for operators. Furthermore, our dedicated network of international electrical engineers provides rapid remote diagnostic support and the local deployment of certified replacement parts, ensuring your production lines never face downtime during peak seasons.
Are you losing thousands of pounds every month due to meat giveaway and casing breakage? Get in touch with our global engineering team today for a bespoke ROI analysis and a live demonstration of this high-speed linker.
Veelgestelde vragen
Which types of artificial and natural casings is this particular machine compatible with?
Is the machine compatible with my current hydraulic or vacuum stuffer for direct connection?
Is it a struggle to get the internal traction belt area completely clean at the end of a shift?
What are the consequences if the internal twisting mechanism seizes up due to a major blockage in the casing?
Do you provide on-site installation and technical training for our factory staff?
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