Commercial Meatball Forming Machine
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Industrial Meatball Forming Machine
Het maken van gehaktballen met een vulling—of het nu gaat om het injecteren van gesmolten kaas in rundergehakt of zoet visroei in een dichte surimi-pasta—staat bekend als een lastige klus. Het proces is inherent instabiel, wat vaak leidt tot mislukte producten waarbij de vulling eruit spuit, uit het midden ligt of waarbij er enorme hoeveelheden product verloren gaan tijdens het verhitten. Onze industriële machine voor het vormen van gevulde gehaktballen is specifiek ontwikkeld voor het premiumsegment met hoge marges en lost deze complexe fysieke uitdagingen volledig op dankzij geavanceerde co-extrusietechnologie. Dit krachtige 2,2 kW-systeem is uitgerust met twee enorme doseertrechten en afzonderlijke, onafhankelijk regelbare frequentiegeregelde aandrijvingen (VFD). Hierdoor wordt de delicate kern met uiterste precisie exact in het midden van de buitenste laag geplaatst, waardoor u de productie van hoogwaardige, gevulde proteïnen razendsnel kunt opschalen naar 250 stuks per minuut.
- Absolute Core CenteringThe specialised dual-pipe extrusion nozzle ensures that the filling is perfectly centred within the sphere, effectively preventing the thin outer walls that could otherwise lead to leaks during vigorous boiling.
- Maximal Output VelocityDeze machine produceert onophoudelijk tot wel 250 perfect afgesloten, gevulde gehaktballetjes per minuut, waardoor de enorme arbeidskosten voor het handmatig vormen volledig worden geëlimineerd.
- Variations in filling ratiosFloor engineers can use the independent pump dials to digitally adjust the ratio of filling to outer casing, ranging from a slight 10% injection to a substantial 30% core volume.
Technical Specifications for the Meatball Filler Machine
| Specifications | Industriële parameters |
|---|---|
| Hardware Model | SMF-300 雙料斗系列 |
| Maksimal produktionskapacitet | 150 tot 250 stuks per minuut (afhankelijk van de viscositeit van het beslag) |
| Final Product Weight Range | 15 tot 80 gram per stuk |
| Primær fremdriftseffekt | 2.2 kW (dobbel synkroniserte frekvensstyrt motor) |
| Nominal operating voltage | 3-faset 380V / 50HZ (egnet til industristraumnet)* |
| Filling Capacity | Digitally adjustable (up to a maximum core capacity of 30%) |
| Fysische afmetingen af maskinen | 850 mm (L) x 650 mm (W) x 1800 mm (H) |
| Netto vægt af udstyr | 320 kg |
Precise dynamisme de la coextrusion à double trémie
- Onafhankelijk viscositeitsbeheer (geen doorbloeding)藉由將高流動性的核心物料（例如融化的奶油或肉汁）與高密度的外層壁（例如冷凍肉泥）同時進行擠壓，會造成極大的背壓混亂。這台機器能強而有力地將這兩種不同環境隔離開來。料斗 A 專門負責推送沉重的外部外殼，而料斗 B 則溫和地輸送液態核心。這兩種截然不同的材料僅會在擠壓噴嘴的最前端產生物理性接觸，藉此防止核心物料向後滲透回泵送系統中。
- 剪式机械剪切技术（实现完美密封）Hvis kødbollen ikke er helt tæt, vil den kostbare fyld blive slynget voldsomt ud i kogevandet. Ekstruderingsmatricen presser den todelte dej udad, mens lynhurtigt kørende, knivskarpe indvendige blade skærer tværs gennem røret. Dette aggressive rulle snit klemmer ydersiden af kødet sammen, så fyldet bliver fanget inde i en fejlfri, hermetisk lukket kugle.
- 防粘连冶金技术（完美球体滴落）大量的鱼糜和鱼浆就像工业胶水一样黏稠。切割模具和挤压管是由特制的防粘铜合金锻造而成，能有效防止原料蛋白附着，确保鱼丸能瞬间落入水槽中，而不会因拉丝而变成变形的泪滴状。
- 双螺旋螺旋泵（解决气穴问题）由于主料仓内部出现空化现象，会导致肉丸壁厚度不足，进而引发爆裂。这款深型 SUS304 主料仓采用慢速旋转的螺旋绞龙设计，能够强力将具有阻力的肉块向下压入齿轮泵，从而确保肉团外层质地紧密且完整无缺。
Turnkey integration solutions for high-output factory layouts
Due to the rapid co-extrusion speed of 250 pcs/min, these spheres are inherently soft and delicate, featuring a liquid centre that would be instantly crushed if dropped onto a hard conveyor belt. This massive 320kg machine must be securely bolted to the very front of an elongated, continuous hot water trough. Once the thick batter has been fully processed in a dedicated upstream unitindustriële vleesmolen en mengmachine, dere worde se an d' Hoppers gelat. Die perfekt versiegelte, gefüllte Chonse falle nacheinander direkt in es 80°C heißes Wasserbad, wat de Proteine sofort verfestigt. Wenn de Kern de richte in de gekochte Hüll wält, rückt de Produkte flätig in een automatische Tiefkühl-Anlag vöranfrossen food production line, waarmee een snelle, volledig geautomatiseerde industriële workflow wordt voltooid.
Defensive measures against constant washdown for RTE production
處理多種生肉類與複雜乳製品內餡的持續作業，極易在單一機器內造成嚴重的交叉污染風險。我們的電機設計師嚴格遵循 IP65 防水標準，為這台 2.2KW 馬達外殼提供了可靠防護。在每晚例行的衛生稽核時，操作人員無需使用任何扳手。透過快速釋放旋鈕，作業人員可將整個雙齒輪泵殼、雙螺旋送料器以及剪切板從 320 公斤的 SUS304 厚實不鏽鋼底座上直接拆卸下來，並完全浸泡於高溫衛生酸洗槽中，確保徹底消除任何可能於下一班次滋生的微觀細菌溫床。
Are you seeing your luxury profit margins eroded by center-filled product leakage and rising labour costs? Get in touch with our turnkey engineering specialists today for a bespoke ROI assessment and a custom plant layout designed for your needs.
Veelgestelde vragen
Is it technically possible for this complex machine to produce completely normal, solid meatballs without any filling?
Yes, absolutely. The dual-hopper design offers incredible production flexibility. If you get a huge order for standard, solid beef meatballs, the operator simply switches off the secondary filling pump and runs only the primary outer meat hopper. The machine then functions just like a top-tier extruder for solid meatballs.
What is the precise temperature required for the liquid filling when it is loaded into the secondary hopper?
To ensure perfectly precise extrusion and strict weight control, the secondary core filling (particularly when it contains cheese, fats, or thick gravies) must be sufficiently chilled to maintain a semi-viscous, stable consistency throughout the extrusion process. Pumping liquids that are extremely hot or watery will inevitably lead to severe leakage before the meatball can enter the cooking bath to set.
Does the machine use a built-in air compressor to drive the dual pistons?
No, the system relies strictly on immense mechanical rotational force rather than unpredictable pneumatic bursts. It operates primarily through twin synchronised electrical gear pumps, driven by independent 2.2kW variable frequency servo motors, to ensure absolute, mathematical precision in the synchronisation between the outer shell and the delicate inner core.
Is it a real headache to switch between different production sizes, for example, moving from 20g balls to 80g balls?
Changing the overall physical dimensions of the product requires a complete change of the stainless steel mechanical moulds. The digital touchscreen only controls the motor speed and the pump percentage ratios. To adjust the physical diameter (from 20g to 80g), the operator must manually unbolt and quickly swap out the metal sliding die matrix located at the base of the twin hoppers.
Hoe gaat de machine agressief om met grote hoeveelheden harde pezen of botfragmenten die in het vlees verborgen zitten?
It cannot handle large bone fragments. The incredibly tight tolerances within the precision gear pumps and the delicate cutting plates are designed exclusively for finely ground or thoroughly emulsified pastes. Attempting to feed large chunks of unground cartilage or hard bone shards into the main hopper will cause the mechanical gears to seize violently, triggering an immediate emergency shutdown.
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