Integrated Cutting and Stringing Machine
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High-capacity integrated slicing and skewering machine for commercial BBQ establishments
The Integrated Cutting and Skewering Machine has been specifically engineered for large-scale central kitchens and commercial BBQ processing plants looking to eliminate the bottlenecks caused by manual skewering. By integrating raw meat dicing and skewer insertion into a single, seamless process, this continuous workstation drastically reduces reliance on labour to just 1-2 operators, while ensuring absolute consistency in dimensions across every batch.
- 已驗證輸出：Maintains a constant output of 6,000 strings per hour through dual-action synchronisation.
- Transmission Architecture:Aangedreven door geavanceerde servomotoren en aangestuurd via een uitgebreide elektro-pneumatische hybride koppeling.
- Hygiene Compliance:The contact areas are crafted from high-grade, national-standard 304 stainless steel and certified food-grade hygienic polymers.
Technical Specifications and Engineering Tolerances
| Paramètre | Value |
|---|---|
| Efficiency of Processing | 6000 strenge i timen |
| Operative Dimensions | 4000 mm lang x 1100 mm bred x 1400 mm hoog |
| Bruttovægt | 460 kg |
| Stroomtoevoer | 1.5 kW (elektro-pneumatische Antriebseinheit) |
| Nominal Voltage | 220 V (afgestemd op de lokale fasestandaarden) |
| Kernmaterial | SUS304 roestvrij staal & levensmiddelkwaliteit kunststof onderdelen |
| Motorkonfiguration | Højpræcisions-servomotor |
| Staffing Requirements | 1-2 Operatører |
Operative Excellence – Built for the Most Demanding Drilling Environments
Upgrading from a traditional manual skewering setup requires machinery capable of processing diverse tissue fibres without jamming. Our design is specifically engineered to eliminate physical bottlenecks in heavy-duty operations.skewer making machinesdrifts.
- Pneumatic and Electric Hybrid Propulsion (Reduced jamming frequency):這套雙重組合確保了足夠的靜態力來穿透堅韌的動物纖維，同時又能保持電動伺服系統的高速循環，將機械卡死或停滯的風險降至最低。
- Integreret skæreguide (reducerer spild med 21%):阶段性的预切工序与串肉模具实现了机械同步。这种同步机制确保了肉块尺寸能够精准适配签子，从而完全避免了人工预切可能导致的误差。
- IP65 級沖洗功能（減少消毒等待時間）：Das gesamte 460 kg schwere Fahrgestell, gefertigt aus hochwertigem 304-Edelstahl nach nationalen Standards und porenfreiem, lebensmittelechtem Kunststoff, ist speziell für die tägliche, intensive Reinigung mit alkalischem Reinigungsschaum ausgelegt, wie sie in Fleischverarbeitungsbetrieben mit hohem Durchsatz erforderlich ist.
- Intelligent Automatic Signature Insertion (reduces error rates):Equipped with a precise stick-feeding tracker to prevent empty strings and structural misalignment.
How the Servo-Driven Alignment Mechanism Reduces Reliance on Manual Labour
Drivende kern van de productiecapaciteit van 6000 stuks per uur is een robuust netwerk van servomotoren. In tegenstelling tot standaard stappenmotoren, die tijdens langdurige diensten last hebben van rotatieafwijkingen, zorgt de servofunctie voor een gesloten regelsysteem voor de schuifwagen. Zodra het vlees is gesneden, stabiliseren pneumatische cilinders het product in de daarvoor bestemde vormcaviteiten. De servomotor bepaalt vervolgens het exacte moment waarop de stok door het zwaartepunt van het product wordt gestuurd. Een ingebouwd lekbeveiligingscircuit bewaakt voortdurend de stroomschommelingen en schakelt automatisch de stroomtoevoer uit om de kostbare besturingskaart te beschermen, mocht er tijdens het gebruik vocht binnendringen in de behuizing.
Integrationsstrategien für hochkapazitive schlüsselfertige Produktionslinien
由于其 4000mm 的占地长度，将此工作站整合至现有工厂布局的过程变得非常高效。对于处理大量家禽或反刍动物肉类的加工厂而言，可将其直接安装在初级去骨工位的下游。由于仅需 1-2 名人员负责装载料棒并监控料斗液位，管理层可以将现场员工重新分配至质量检测及物流环节。该设备有效地成为了volledige oplossingen voor de verwerking van vleesproducten，讓從冷凍塊解凍到烤肉串最終真空包裝的整個過程都能流暢銜接。
Global Regulatory Alignment for Heavy Industrial Operations
When exporting finished food products, strict compliance is a must. Every mechanical part within this integrated cutting and stringing machine is engineered to meet rigorous international sanitation standards. The use of 304 stainless steel prevents oxidation and scaling, while the food-grade plastic routing moulds eliminate any risk of cross-contamination from polymer degradation. Furthermore, built-in industrial leak protection ensures operator safety, meeting stringent occupational health and safety mandates to protect your business from failing compliance audits.
Optimise your BBQ skewer production today.Please get in touch with our engineering department to request a full demonstration video of the testing process, a standard equipment layout design, and a detailed quotation that includes all international shipping arrangements.
Veelgestelde vragen
What is the daily output capacity of this integrated machine?
At a production rate of 6,000 skewers per hour, a standard 8-hour shift can reliably yield 48,000 finished skewers, subject to the operator's loading speed.
Kan de frequentie van de spanning worden aangepast voor faciliteiten in Noord-Amerika of Europa?
Ja, auch wenn die Standardkonfiguration auf 220 V ausgelegt ist, können die interne Elektronik und die Motortreiber so angepasst werden, dass sie mit 110-V- oder 380-V-Industrie-Stromnetzen kompatibel sind.
Which stick materials are compatible with the automatic signature system?
The automated tracking module can reliably process standard bamboo, wooden, or stainless steel skewers, provided they fall within the factory-calibrated dimensional tolerances.
How many operators are needed to run the continuous process?
Thanks to the pneumatic and electric automation, the operation now requires just one or two people, whose main job is to load the raw meat into the hopper and replace the empty sticks.
What is the standard procedure for daily cleaning and sanitisation?
Het volledige frame is vervaardigd uit hoogwaardig RVS 304 en voorzien van IP-gecertificeerde behuizingen, waardoor de machine optimaal bestand is tegen intensieve reinigingsprocessen en standaard industriële reinigingsprotocollen.
Do you offer worldwide installation and maintenance support?
We provide a full range of after-sales support for international food manufacturing plants, including end-to-end turnkey deployment guidance, bespoke layout design, and direct technical consultancy.
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