Frozen Meat Rib Dicing Machine
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Industriële snijmachine voor bevroren vleesribben: precisie snijden van bot-in stukken
Cutting through frozen, bone-in products such as pork ribs, lamb racks, or large poultry requires immense shearing force to prevent the bones from shattering. When standard bandsaws or manual cleavers are used on frozen cartilage and marrow, they often fracture the skeletal structure, driving dangerous bone splinters directly into the surrounding meat. This Industrial Frozen Meat Ribs Dicing Machine completely eliminates this critical processing flaw. Engineered with a highly localised guillotine-shear mechanism, the blade cuts decisively through both the solid, deep-frozen meat and bone simultaneously. This ensures mathematically precise 25mm chunks with perfectly clean edges, instantly enhancing the retail appeal of your bone-in stew and hotpot products.
Powered by a robust 3.75kW dual-motor system and housed within a compact 1200x600x1400mm stainless steel frame, this machine automatically feeds massive racks of frozen ribs through a 300x65mm portal, maintaining a relentless cutting speed of 35 to 82 strokes per minute without stalling or losing edge.
Technical Specifications for the Heavy-Duty Rib Chopper
| Kjerne-mekanisk parameter | Garanteret teknisk specifikation |
|---|---|
| Systemkonfigurationsprofil | RDC-80 連續式帶骨切塊機 |
| Dynamisk skærehyppighed | 35 tot 82 slagen per minuut (cadans instelbaar via VFD) |
| Material Inlet Opening Width | 300 mm (Plentiful space for full racks of standard pork ribs) |
| Material Inlet Height | 65 mm (隙距，適用於高密度帶骨肉塊) |
| Precise Meat Dicing Width Target | 25 mm (fest størrelse til de helt rette stykker i gryderetter eller curry) |
| Dual-Drive Power System Combined | 3.0 kW + 0.75 kW (særskilte hoveddrev til både skæring og fremføring) |
| Fysische afmetingen (L x B x H) | 1200 mm x 600 mm x 1400 mm |
| Primær strukturlegering | SUS304 食品級不鏽鋼框架 |
突破解冻与瓶颈：动力驱动与精准切割
Dual-Motor 3.75kW Guillotine Shearing Mechanism
Standard 冻肉骨锯机这款机型将结构体积彻底粉碎，化作毫无用处的骨粉碎屑。该设备完全摒弃了传统的锯切方式，转而采用威力惊人的断头台式剪切技术。为了在切割零下18℃的坚硬冻骨时避免卡顿，其架构采用了独立的双电机设计：高达3.0 KW的主感应电机将强劲扭矩精准输送至硬化钢切片刀；与此同时，0.75 KW的副电机则专门负责微步进进料传送带。这种功率完全隔离的设计，确保了刀片能毫无阻碍地穿透25mm的冻骨横截面，在实现利落断骨的同时，绝不会导致进料机构发生停滞。
超大 300x65mm 進氣口，專為全滿機架設計
处理整条冷冻肋排通常需要操作人员在加工前先手动将其对半切开，这不仅极其耗时，更是生产中的一大瓶颈。为此，我们专门设计了超宽的进料口，其宽度达 300mm，高度达 65mm。凭借这一宽敞的入口，操作员可以直接将整条且未经处理的重型冷冻肋排并排放入输送带。配合智能的 0.75 KW 步进驱动机构，整条肋排会被平稳送入切割区，持续切出厚度均匀的 25mm 肋条。这完全省去了前期繁琐的人工拆解环节，每年可为企业节省数千小时的人力成本。
High-speed performance from a compact design
儘管每分鐘能進行高達 35 至 82 次驚人的切割動作，該機台的實體佔地面積卻精巧地維持在 1200x600x1400mm。透過將佈局垂直化，並將重達 3.0 KW 的大型齒輪組固定在接近底座的位置，大幅降低了重心。這能完美吸收切割凍硬骨骼時所產生的劇烈諧波震動。machine for dicing frozen meat ribsle reste bien en place sur les carreaux humides sans bouger, ce qui protège les roulements internes de la fatigue par résonance.
Hygienic Protection and Operator Safety Interlocks
若任由冻结的骨髓与肉屑碎屑在封闭的驱动单元内积滞，极易迅速形成细菌生物膜。整台前料斗与出料斜坡均采用了平滑的 TIG 焊接工艺，杜绝了任何易产生积液的水平凹陷面。针对自动化切片刀极高的致死风险，300x65mm 的进料口配备了加长型安全防护罩，并加装了 3 级磁性限位开关。若在 80℃ 高压泡沫清洗过程中有清洁人员开启侧门，可编程逻辑控制器（PLC）将立即触发变频器（VFD）动态制动，在不到一秒的瞬时内锁死功率达 3.0 KW 的刀具，以严苛符合全球 OSHA 职业安全标准。
Industriële technische lay-out en integratie van transportsystemen
Transitioning from hazardous manual band-saws to a fully automated bone-in chopping line demands meticulous downstream planning. Our B2B engineering division collaborates closely with your floor managers to ensure the unit's discharge trajectory aligns perfectly with standard Euro-bin lifts or continuous incline conveyors. We provide comprehensive electrical schematics detailing the dual-drive amperage requirements, alongside operational protocols for precisely honing the guillotine blade edge to maintain a cleaving velocity of 35-82 times per minute throughout multiple commercial shifts.
If you would like to request an ROI analysis comparing our guillotine shear to the significant yield loss caused by your current bone-band saws, or if you wish to arrange a live demonstration via video showing the precise 25mm cuts on frozen pork ribs, please contact our heavy machinery department directly.
Veelgestelde vragen
Can this machine slice the frozen ribs into 5mm strips instead of 25mm chunks?
No. This heavy-duty model is precision-engineered and strictly calibrated to produce substantial 25mm chunks, which is the industry standard for premium bone-in stews, curries, and retail hotpot packs. Attempting to shave bone-in material down to 5mm would shatter the bone structure, as it lacks the necessary physical resistance.
Given that it chops through frozen bone, how quickly will the main guillotine blade lose its edge?
Our primary chopping blade is forged from a specialised, hyper-hardened German tool steel, engineered specifically to penetrate dense frozen marrow and cartilage. Even when operating at a peak frequency of 82 cuts per minute, the blade typically only requires basic honing every two weeks of continuous industrial use, utilising the included diamond sharpening jig.
Why is the total power divided between a 3.0 kW motor and a 0.75 kW motor rather than using a single large motor?
藉由將驅動系統分開，可以隔絕動能負載的影響。若這片 3.0 KW 的重型切割刀片撞擊到極其堅硬的凍結骨節，會導致電流瞬間飆升。如果輸送帶共用同一個馬達，肉品送料的節奏就會劇烈震盪。透過配置一個專門用於進料推進的 0.75 KW 伺服驅動器，無論刀片切到什麼障礙物，都能確保 25mm 的切片寬度始終保持精準穩定。
Hoe laden operators de grote rekken ribben veilig in de 300 mm brede poort?
The machine features an extended horizontal feed conveyor belt, positioned entirely outside the danger zone. Operators simply place the deep-frozen rib racks flat onto this extended staging belt. An automated 0.75 KW stepper motor then continuously pulls the meat forward into the heavily shielded 300x65mm portal, ensuring the operator's hands never breach the cutting chamber.
Does the machine need a hot water connection to defrost the meat during the cutting process?
No way. The whole point of this machine is that it strikes the material while it's at the perfect freezing point (between -4°C and -18°C). If you inject hot water, it'll partially thaw the meat, turning that clean 25mm cut into a messy, crushed tear, and it'll also cause bacteria to bloom rapidly inside the cutting structure.
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