Gizzard Defatter

Industriële gizzardontvetter: maximalisatie van de opbrengst van orgaanvlees in pluimvee slachthuizen

The GD-1000 Gizzard Defatter is designed to automate the highly labour-intensive task of removing the inner yellow lining and exterior fat from poultry gizzards. Tailored for high-speed poultry abattoirs operating at throughputs of 10,000 to 12,000 birds per hour, this machine employs precision-milled, counter-rotating spiral rollers to physically trap and strip fat layers while ensuring the valuable underlying muscle remains intact. A continuous overhead water spray manifold flushes the removed organic matter directly into a lower collection flume, effectively preventing the rollers from clogging and maintaining optimal peeling friction throughout continuous processing shifts.

Gizzard Defattener Vorteile

1. De-gizzarding tool is made of stainless steel, ensuring it is hygienic and easy to clean.

2. Compact design, outstanding performance.

3. Høj effektivitet og lavt energiforbrug.

4. User-friendly, robust, and built to last.

5. Gizzard deboning machine, suitable for poultry such as chicken and duck

工作原理：鸡胗脱脂机

The Gizzard Deoiling Machine is specifically engineered to clean chicken and duck gizzards and strip away excess fat, ensuring the products are primed for further processing. As a vital component of any poultry slaughter line, this machine utilises a motor-driven ejection plate to create a spiral motion within the drum, effectively separating the fat from the gizzards.

Gizzard: A Global Culinary Favourite

Poultry gizzards are a popular staple across the globe, with various culinary traditions tailored to local tastes. For instance, in Haiti, grilled chicken gizzards are a common street food, whereas in Indonesia, gizzards and liver are essential components of a traditional fried poultry dish. In Portugal, stewed gizzards are often enjoyed as a snack, and in certain parts of the American Midwest, pickled turkey gizzards are a long-standing traditional delicacy. As a much-loved ingredient, the gizzard is not only a rich source of nutrients—including protein, vitamins, and essential minerals like calcium, magnesium, and iron—but also aids in digestion, making it a beneficial addition to one's diet for digestive health.

Mekanisk effektivitet ved deplettering af giblets fedt

由於雞鴨胗含有具韌性的彈性內層及堅硬的鈣質砂礫，標準的皮帶剝皮機極易磨損。GD-1000 型號專為此設計，以堅固耐用的螺旋狀鋼製交錯滾筒，取代了傳統的摩擦皮帶。

• Presisjonsriflede valser:反向旋转辊轴之間的微米級間隙經過精確校準，旨在緊緊咬合脂肪與黃色內層的柔軟彈性組織，並將其從厚實的砂囊肌肉中強行撕裂脫離。由於肌肉組織結構過於堅硬，無法通過該縫隙，因此會沿著輥軸頂端的凸緣平穩滑動，最終進入排出口。
• Geïntegreerd spoelblok:就在剥皮床正上方，装有一根高压喷水杆。这股持续的水流具有双重水力功能：一方面为生鸡胗提供润滑，防止其在加工过程中受损撕裂；另一方面则通过强力冲洗，将剥离下来的脂肪通过滚筒缝隙冲刷到底部的废料收集槽中。
• Synchrised timing for single-drive systems:An essential 2.2 KW geared motor drives a heavy-duty timing chain system, ensuring that all rollers rotate in perfect synchronisation without any mechanical lag. This completely eliminates the risk of timing phase errors, preventing out-of-sync flutes from pinching and ruining the valuable giblet meat.

Naadloze integratie van de lijn voor het verwijderen van ingewanden

In high-capacity slaughterhouses, raw product must flow continuously from the primary evisceration line directly into the offal processing room to prevent any bottlenecks. The GD-1000 features a wide reception hopper, specifically designed to sit immediately downstream of the initial stomach splitter and washer unit. As the split gizzards fall into the hopper, gravity, combined with the rotating action of the rollers, propels the meat smoothly forward. The cleaned gizzards are then ejected onto a secondary inspection conveyor, or can be routed directly into the screw chillers standard in modern facilities.slagtelinje til fjerkræconfigurações. Integrando equipamentos de vasta experiência técnicaproducentów maszyn do przetwórstwa drobiugaranteert dat alle kritieke afmetingen van de ontlaathoogte overeenkomen met de standaard fabriekslogistiek voor transportbanden.

Operator Safety and Equipment Hygiene

Arbeitsumgebungen in der Schlachtung sind durch den ständigen Kontakt mit Wasser, Blut und Schmalz geprägt. Um diesen Anforderungen gerecht zu werden, sind die Motor- und Elektrogehäuse des GD-1000 nach IP65 abgedichtet, sodass die tägliche intensive Reinigung mit hochdruckgeschaumtem Desinfektionsmittel problemlos möglich ist. Zur Erhöhung der Arbeitssicherheit verfügt das Gerät über physische Schutzvorrichtungen, wie etwa eine durchgehende Sicherheitsabdeckung aus SUS304-Edelstahl über dem beweglichen Bett; diese verhindert effektiv, dass das Bedienpersonal während des Betriebs versehentlich mit den leistungsstarken Nipsrollen in Kontakt kommt. Zudem sind die seitlichen Wartungsklappen mit Schnellverschlüssen ausgestattet. Dies ermöglicht es das Wartungspersonal, die Antriebskette zu inspizieren und die Lager zu schmieren, ohne auf Spezialwerkzeuge angewiesen zu sein, was die geplanten Stillstandszeiten erheblich reduziert.