Meat Grinder

Industriële zware vleesmaler voor bevroren vlees (geschikt voor -18°C)

Processing frozen meat blocks directly, without a pre-thawing stage, prevents protein drip loss, bacterial growth, and textural issues such as fat smearing. Specifically engineered for continuous, high-throughput meat processing plants, this heavy-duty mincer utilises a low-RPM, high-torque auger system to process entire standard 25kg frozen meat blocks (at temperatures as low as -18°C) directly into consistent granules. Designed for seamless integration into large-scale protein production lines, the machine ensures that temperature rise during the extrusion phase is kept below 1.5°C.

• 直接研磨功能Breaks down -18°C frozen blocks with ease, completely bypassing the 12 to 24-hour thawing period.
• Hoog koppel extrusieProvides a consistent 3000 kg/h throughput, with no motor stalling even under peak mechanical load.
• Hygiæniske standarder under udførelseVervaardigd uit massief SUS304 roestvrij staal, uitgerust met IP65-gecertificeerde elektrische behuizingen voor intensieve reinigingscycli met agressieve chemische middelen.

Technical Specifications: High-Torque Frozen Meat Mincer

如何解決量產過程中油脂流失與滴流損失的問題

A major shortcoming of conventional mincing is excessive internal friction, which causes fat cells to liquefy (fat smearing) and compromises the binding capacity of the final product. By employing a precision-engineered pre-cutting ring paired with matching orifice plates, the mechanical stress exerted on the meat fibres is strictly regulated. Furthermore, the low-RPM auger maintains a low temperature, ensuring that the fat and lean particles remain distinct. This structural integrity is crucial when transferring the minced product to downstream secondary emulsification equipment, such as the Model 330 Frequency Conversion High-Speed Chopper, thereby guaranteeing stable emulsions for sausage and frankfurter production lines.

Moreover, by eliminating dead zones within the extrusion chamber, the design prevents product build-up and microbial growth. Operators can use an extraction wrench to unlatch the front retaining ring, allowing the entire cutting assembly and auger to be removed within 90 seconds for thorough sanitation verification.

Drivetrain-teknik och den roterande extruderingsmekanismen

Het hart van deze krachtige industriële versnipperaar wordt gevormd door een tweekelds reductiekast die direct is gekoppeld aan een 22 kW industriële motor. In plaats van te vertrouwen op een hoog toerental, zet het systeem in op een enorm rotatiemoment. Wanneer een standaard ijsblok in de invoertrechter terechtkomt, duwt een hulp-schroef het harde blok krachtig naar beneden richting de primaire verbrijzelingszone. De hoofdschroef snijdt het blok stapsgewijs fijn tegen de interne groeven van de trommel, voordat het materiaal door de concentrische snijmessen wordt geperst.

Denne trinvise reduktionsproces minimerer den mekaniske belastning på proteinstrukturen. El-styringsskabet er udstyret med et avanceret PLC-system, der løbende overvåger strømforbruget; hvis et hårdt fremmedlegeme blokerer skruen, aktiverer systemet øjeblikkeligt en reverseringscyklus for at beskytte knivakslerne mod mikroskopiske revnedannelser og dermed undgå dyrt nedbrud.

Implementacja w zautomatyzowanych zakładach przetwarzania białek o wydajności 3000 kg/h

Plant layout designers are constantly grappling with the challenge of ensuring a seamless material flow without any bottlenecks. Within large-scale, multi-stage facilities, this grinder serves as the critical primary reduction stage. The discharge height is specifically engineered to align perfectly with standard 200L meat buggies or automated inclined screw conveyors. For factory managers seeking full system integration, incorporating this mincer as the initial intake module within a wider automated meat processing line creates a continuous, HACCP-compliant production loop—from the moment product is retrieved from cold storage to the final casing-stuffed sausage.

HACCP-overeenstemming en strikte wereldwijde fabricagestandaarden

全機採用頂級 SUS304 不鏽鋼打造（針對高鹽分環境亦可選配 SUS316L），確保在 15 年的使用壽命內皆能有效抵抗點蝕。所有焊縫均經過連續氬弧焊處理，並進行研磨與噴砂拋光，徹底消除微生物滋生的死角。本設備完全符合 CE 機械指令，並嚴格遵循 USDA 衛生標準。我們提供專業的廠內驗收測試（FAT），並可使用貴司指定的原材料進行驗證；隨後由我們的工程團隊負責完整的現場安裝與校準作業，以確保設備能迅速融入貴司的現行生產流程。

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