Meatball Making Machine
We don't just sell products; we are also fully capable of delivering complete turnkey solutions.
多头工业肉丸成型机
When a fast-growing meat processing plant upgrades to a continuous, one-metre-wide hot water cooking trough, relying on outdated single-drop extrusion equipment creates a devastating and unavoidable bottleneck. To fully exploit the thermal capacity of large-scale industrial cooking lines, our heavy-duty multi-head meatball forming machine employs a high-intensity, parallel extrusion matrix. By forcefully driving dense meat batter through four synchronised cutting heads simultaneously, this powerful 2.2KW production powerhouse can churn out up to 800 geometrically perfect meatballs per minute, distributing the load evenly across the entire width of the boiling bath and leaving your competition in the dust.
- Massive Parallel OutputShatters standard production limits by delivering four simultaneous rolling cuts with every single stroke, reaching a staggering output of 800 pieces per minute.
- Volledige rijuniformiteitHet geavanceerde hydraulische manifold zorgt voor een exact gelijke interne druk over alle vier de uitlaatnozzles, waardoor de gehaktballen in baan 1 exact even zwaar zijn als die in baan 4.
- Uforgiving Copper MoldsUitgerust met onze meest robuuste anti-aanbak koperlegering composietmatrijzen, waardoor dikke vispasta en compacte gevogelte mengsels razendsnel worden afgesneden zonder te plakken of vervorming door druppelvorming.
Tekniske spesifikasjoner for flersporet ekstruder
| Specifications | Industriële parameters |
|---|---|
| Hardware Model | MMB-600 多头系列 |
| Maksimal produktionskapacitet | Tot de 800 stuks per minuut (vier extrusiekoppen tegelijkertijd) |
| Mould Diameter Capabilities | Φ 15 mm 至 Φ 50 mm（需更換總壓頭晶片） |
| Primær fremdriftseffekt | 2.2 kW (højmoment induktionsmotor til industriel brug) |
| Nominal operating voltage | 3-faset 380V / 50Hz (strengt industrielle højspænding) |
| Strukturmaterial des Fahrgestells | Massief roestvrij staal van hoge kwaliteit (SUS304) |
| Fysische afmetingen af maskinen | 1200 mm (L) x 800 mm (W) x 1600 mm (H) |
| Netto vægt af udstyr | 380 kg |
Achieving Massive Throughput via Multi-Head Extrusion
- Simultaan doelwitverspreiding (maximalisatie van de ketelbreedte)若由單個噴嘴每分鐘掉落 800 顆肉丸，肉塊會在沸水中因堆疊而黏連，最終變成一整塊無法挽救的肉塊。四頭分流器專門將落點範圍擴展至極寬的水平面，確保每一顆肉丸都能在落地瞬間接觸沸水並開始定型，同時避免與鄰近的肉丸產生物理接觸。
- 高壓乳化液歧管（零空化設計）为了驱动四个不同的切割头，系统需要极高的内部压力。庞大的 SUS304 料斗配有两组相互啮合的双螺旋输送轴，能够强力搅碎浓稠且低温的糊状物，并将其压入特制的连续泵中；该泵具备严密的防空隙设计，能有效防止由于气蚀现象导致挤压管路受损。
- 同步剪切矩阵（完美密封）Driven by a central heavy-duty camshaft, all four sliding cutting plates act in perfect microsecond synchronisation. This high-speed scissor-like motion cleanly shears through the descending meat paste, mechanically forcing the dense protein to instantly snap into a highly uniform, structurally dense ball.
- Geïntegreerde water smering (thermische voorbehandeling)To combat extreme friction, the internal cutting rail is treated with a precision micro-spray of water. This creates an invisible hydrodynamic layer between the raw meat and the copper, significantly extending the sharpness of the cutting plates even during punishing 14-hour production shifts.
Simultaneous Deployment in 2,000kg/h Central Factories
With a compact 380kg footprint and an aggressive output of 800 pieces per minute, this machine acts as the true mechanical vanguard for massive food production halls. It completely redefines the layout and spatial efficiency of your plant. By positioning this multi-head former directly above the entry point of a substantial two-stage (cooking and cooling) continuous water trough, you create a seamless, high-speed production line. When fed continuously by a dedicated fleet ofslagtøj og maskiner til kødforarbejdningupstream, this extruder effortlessly feeds the raw material forward, acting as the critical anchor that makes highly lucrativeautomatiserede fødevareproduktionslinjera tangible presence for rising global brands.
Why our food processing machinery meets the most rigorous CE standards
When designing high-voltage meat processing machinery for wet environments, electrical failure is the greatest engineering challenge. To combat this, the heavy-duty 2.2kW motor, hydraulic systems, and core variable frequency drives are housed deep within an incredibly robust, IP65-rated waterproof stainless steel enclosure. This allows plant supervisors to subject the entire external chassis and detachable feeding hoppers to intensive high-pressure caustic foam cleaning without any risk of compromising the electrical components. Our unwavering commitment to strict CE standards and operational safety protects your business from liability while ensuring your factory achieves maximum daily throughput.
Are you struggling with inefficient, single-drop extrusion equipment that's bottlenecking your entire production line? Get in touch with our global industrial deployment team today to calculate the potential ROI of upgrading to a high-performance, four-lane extruder.
Veelgestelde vragen
Can the four independent extrusion heads be adjusted to produce four completely different sizes of meatballs at the same time?
No, that's mechanically impossible. The four dispensing heads are tightly synchronised to a unified cutting plate matrix and a single primary gear pump. As a result, if you use the 25mm mould plate, all four dedicated heads will extrude perfectly identical 25mm meatballs at the exact same time.
Will this machine be able to handle large, chunky pieces of meat or coarse fragments of ligament without any issues?
Definitely not. The intricate, highly constricted channels within the multi-lane manifold are precision-engineered with incredibly tight internal tolerances, specifically designed for perfectly emulsified pastes or highly uniform minced meats. Attempting to force large, unbroken chunks of hard gristle or bone through the manifold will cause the system to jam violently and completely disrupt the fluid dynamics.
What is the precise procedure for cleaning the complex multi-head manifold at the end of the shift?
尽管这台机器体积庞大，但我们的机械工程师仍将快速清洁作为首要考量。整个歧管组件、全部四组铜质滴注喷嘴，以及巨大的双螺旋进料料斗，皆可透过特制的重型快拆锁紧杠杆进行拆卸。仅需两名清洁人员，便能在约 15 分钟内将所有接触生肉的部件从机架上完全拆卸下来，以便进行独立的深层酸性浸泡消毒。
Does the equipment generate its own heat to prevent the heavy fat inside the meat from solidifying?
No, the machine relies entirely on intense mechanical pressure rather than thermal heating. In fact, applying heat to the raw meatball mixture prematurely would trigger a severe bacterial bloom and begin melting the fats required for structural emulsion. The primary hopper and pumping blocks are designed to operate strictly at the ambient temperature of your refrigerated processing hall.
If one of the specific extrusion lanes suffers a physical jam, will the other three continue to operate and pump correctly?
If a severe blockage occurs in a single nozzle, the fluid pressure within the central hydraulic manifold will spike instantly, forcing the flow to redirect aggressively through the path of least resistance (the three open nozzles). This will cause a temporary loss of precision in weight uniformity across the remaining lanes. In such an event, the machine must be paused immediately to clear the obstruction.
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