Poultry Defeathering Machine - Image
Poultry Defeathering Machine - Model 1

Poultry Defeathering Machine

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PDM-5000 禽类除毛机是一款专为高速自动化屠宰线设计的连续式挂钩式工业除毛设备。该系统直接安装在烫毛环节之后,能够高效清除肉鸡胴体上的主飞羽、体羽以及顽固的绒羽,处理能力最高可达每小时 5000 只。机械除毛的核心工程难题在于如何平衡强力的拔毛力度与皮肤的完整性。压力过大则会导致表皮破损,暴露皮下脂肪层,从而降低胴体的商业等级。PDM-5000 凭借其专利的双滚筒反向旋转配置解决了这一难题,在实现全方位除毛的同时,确保接触压力均匀分布于整个胴体表面。

Poultry de feathering machine (pic1)

How to use the Amisy poultry defeathering machine?

Plucking Machine (pic2)

1. Pluck the chicken in water heated to approximately 70-80 degrees to loosen the feathers before putting it into the plucker.

2. Switch on the plucker and let the chicken spin around until every last feather has been removed.

3. Switch off the plucker, remove the chicken, and rinse the machine with water.

Kenmerken van plukmachines voor kippen

Poultry defeathering machine (pic3)

1. Gummistave, uden at skade fjerkræets hud.

2. 拔毛机,配有不同尺寸的1-5只鸡/分钟。

3. Gør det hurtigere og lettere.

4. Simple design, easy to use.

Kill Floor-integratie en compatibiliteit met de Shackle Line

De PDM-5000 wordt via verstelbare ophangbeugels van roestvrij staal rechtstreeks op de bovenliggende kettingrail gemonteerd. De karkassen bewegen vanuit de scalding tunnel door de plukzone zonder uit de haken te worden gehaald, waardoor de constante doorstroom behouden blijft die essentieel is voor de rendabele exploitatie van een hoogwaardige slachtlijn. De hoogte van de machine is verticaal verstelbaar via draadstangen, zodat de contactzone van de trommel exact kan worden uitgelijnd met de middenlijn van de borst van de hangende vogel, ongeacht de variaties in de afstand tussen de haken bij verschillende fabrikanten van overhead transportsystemen. Verderop in de lijn worden de volledig geplukte karkassen direct doorgeleid naar de stations voor de uitwijding. Voor faciliteiten die volledigekip production lineDeze architecturen positioneren de PDM-5000 als de cruciale schakel tussen de thermische verwerkingszone en de afdeling voor koude uitwijding. De machine sluit naadloos aan op de bestaande infrastructuur van de slachtafdeling van gerenommeerde fabrikanten.producentów maszyn do przetwórstwa drobiu.

羽毛收集与废弃物处理管理

With a throughput of 5,000 BPH, the machine produces a substantial amount of wet feather waste. To manage this, a continuous water curtain, flowing at 3.0 cubic metres per hour, flushes dislodged feathers down through a perforated stainless steel floor grate into a collection flume beneath the unit. This flume feeds directly into the factory's central feather hydro-transport system, which carries the waste off for rendering or composting. The water also serves a vital hygienic function: it continuously rinses blood and loose organic debris from the carcass during the plucking cycle, thereby reducing the bacterial load passed on to the downstream evisceration and chilling departments.

Rubber Finger Durability and Replacement Cost-Effectiveness

每一根由 1,800 支拨指组成的组件,皆是逐一压入经精密钻孔的 SUS304 拨指板中。在经过约 80 萬至 100 萬次禽只接触後,若單支撥指因磨損而低於有效工作直徑,維修人員無需使用任何工具,亦無需拆卸滾筒或停機,即可直接將磨損組件拔出,並將新撥指推入插槽。每台 PDM-5000 均配備一整套更換組件,且我們亦備有充足的散裝撥指補給箱,可隨時進行全球快速配送。

Veelgestelde vragen

Recommended finger hardness for different bird types
Standard broiler chickens perform best with the factory-supplied Shore A 42 fingers. For tougher waterfowl species such as ducks and geese, we offer an optional Shore A 55 set, which provides the extra mechanical force required to pluck their denser, more firmly anchored plumage.
Is this machine capable of defeathering ducks and turkeys?
The dual-drum design makes processing ducks straightforward, provided you use the harder finger option and the correct scalding temperatures. For turkeys weighing up to about 8 kg, a wider drum gap setting is necessary; however, for birds heavier than this, it is best to use specialised turkey defeathering equipment with larger drum diameters.
How often should the drum gap alignment be checked?
Under standard single-species production, the gap setting remains consistent for several weeks. However, when switching between batches with significantly different bird weights, operators should use the frame-mounted calibration gauge to verify the gap measurement at the start of each new flock run.
Is the machine excessively noisy on the slaughter floor?
Ved en fuld driftskapacitet på 5000 BPH støjer kombinationen af motor og mekaniske dele ca. 82 dB i en afstand af én meter. Det anbefales, at personale, der arbejder i umiddelbar nærhed af maskinen under længerevarende skift, benytter standard industrielt høreværn.
What is the required water pressure?
To ensure effective feather flushing across the entire length of the drum, the overhead spray manifold requires a minimum supply pressure of 0.3 MPa. Pressures below this level will lead to incomplete removal of waste and may cause feathers to re-adhere to the carcass surface.
What is the lead time for a standard PDM-5000?
Standard units configured for 380V/50Hz will be dispatched within 45 to 60 days of order confirmation. Please note that custom voltage and frequency specifications tailored for specific export markets may extend this lead time by an additional 10 to 15 days.

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