Industriële automatische dumplingmachine: een oplossing met een hoge capaciteit van 2000 kg/u voor centrale keukens
In the industrial food manufacturing sector, consistency, precision, and impeccable hygiene are non-negotiable. Our heavy-duty Automatic Dumpling Making Machine has been specifically engineered to tackle the industry's toughest challenges, namely the seamless integration with -35°C IQF (Individual Quick Freezing) processes and the extrusion of dense, fibrous meat fillings. Delivering an industry-leading output of 2000kg/h, the system features a dual-servo dough calibration mechanism designed to prevent gluten network tearing, ensuring a flawless skin-to-filling ratio within an incredibly tight tolerance of just 0.5 grams.
- Designed to deliver a steady output of 2000kg/h during 24/7 continuous shift operation.
- 全面採用 SUS304 與 SUS316L 不鏽鋼打造,具備 IP65 等級防水防護,可直接進行高壓沖洗。
- Adjusts dough thickness from 0.5mm to 1.5mm to prevent the wrappers from cracking during deep-freezing.
Technische specificaties van de hoogproductieve dumpling-extrusie-eenheid
| Modell | Kapaciteit (kg/u) | Effekt (kW) | Mål (L*B*H mm) | Contact Details | Stykvægt (g/stk) | Nettovægt (kg) |
|---|---|---|---|---|---|---|
| ADM-2000X | 1500 - 2000 | 14.5 | 3200 x 1400 x 1850 | SUS304 / SUS316L | 15 - 45 (Mekanisk justerbar) | 1650 |
Operational Benefits for Large-Scale IQF Processing Plants
- Dual-servo dough sheeting systemIt replaces conventional high-pressure auger extrusion with a progressive multi-roller calendering system. This reduction in mechanical stress preserves the natural gluten structure, creating a handmade texture that remains intact even at -35℃ without micro-cracking during flash freezing.
- 高扭矩活塞填充:Tacklar tunga, fettrika köttfyllningar utan problem och integreras sömlöst med de tidigare stegen i processen.industriële vleesmaalersmachinery designed to process highly viscous materials without causing air pockets or disruptions.
- IP65 級全防水沖洗設計:Reduces daily sanitation workloads by 40%. The cantilevered chassis design ensures complete drainage with no hidden bacterial build-up, strictly adhering to the most stringent USDA and HACCP hygiene standards.
- Intelligent HMI/PLC Calibration:Enables shop floor operators to adjust filling volumes, dough speeds, and rotational moulding pressure in real time via a touchscreen, significantly reducing the training requirements for new shift staff.
- Plug-and-Play Compatibility:Equipped with variable-speed modular output belts that ensure seamless synchronisation with extensive downstream processesfrossen food production line设置流程,消除在转入冷库的关键阶段因传送带造成的瓶颈问题。
運動學解析:同步成型與填充核心機制
位于机器核心部位的是一个反应极其灵敏的旋转成型模具。面团经由同步的实心压辊输送,转化成均匀的面皮。该工艺并非采用单纯的挤压成型,而是通过精密活塞驱动的填充块,将精准的微量肉类或蔬菜混合馅料直接注入面皮之中。随后,由坚固的凸轮随动机构驱动的二次夹紧装置,会对边缘进行同步折叠与封口。这种物理层面的高度同步通过减少摩擦,大幅降低了面团产生的热量,这对于防止产品在进入速冻机之前出现酵母过早发酵现象至关重要。
整合策略:如何優化每小時 2000 公斤產量的中央廚房運作
In large-scale central kitchens, relying on standalone machinery is no longer enough; true automation depends on seamless, multi-level integration. By standardising the size and weight of dumplings at industrial speeds, the production line can feed directly into afabrik producent van verpakkingsmachines voor diepvrieswaren en snacks zoals dumplings其佈局設計幾乎無需人工干預。無論是處理純蔬菜餡料、蝦仁碎混合料,還是長纖維肉類,其可調節的內部螺旋泵都能避免因結構性剪切而損壞食材,確保在大規模連續生產過程中,最大限度地保留原物料的風味與口感。
Engineering Trust: Compliance and Global Commissioning Standards
Ons streven naar uitmuntendheid in de zware industrie reikt veel verder dan de werkplaats. Het volledige ADM-2000X-systeem voldoet volledig aan de CE- en BRC-conformiteitsnormen. Wij begrijpen dat de structurele vloerplannen uniek zijn, en daarom bieden wij vóór de productie een volledig ontwerp van de fabrieksindeling (CAD/3D) aan, inclusief de routeplanning. Om een succesvolle implementatie te garanderen, reist ons eigen engineeringteam wereldwijd voor de volledige installatie & inbedrijfstelling, waarbij wordt toegezien op de uitvoering van de belastingsproeven, spanningsoptimalisatie en de training van operators direct op de uiteindelijke werklocatie van de machine.
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Veelgestelde vragen
Wat zijn de minimale vereisten voor voltage en vermogen van deze industriële dumplingmachine?
Kunnen de vormmatrijzen worden vervangen om verschillende vormen en gewichten voor de dumplings te maken?
How can you prevent the dough from tearing during high-speed wrapping?
Do you provide complete end-to-end installation and technical training services on a global scale?
What is the standard manufacturing lead time for a 2,000kg/h unit?
How well does the machine withstand the harsh chemical cleaners used in everyday use?
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