Ultrasonic Bread Slicer
We don't just sell products; we are also fully capable of delivering complete turnkey solutions.
20kHz 音響共振實現無摩擦切片技術
When large-scale industrial bakeries use standard mechanical reciprocating blades or high-speed band saws, the resulting friction physically tears the bread's cellular structure, leading to significant wastage of raw materials. By upgrading to a highly calibratedcommerciallycial ultrasonic bread slicer工厂主们正以每秒 20,000 次的高频声波震动，取代原本剧烈的机械剪切作业。我们研发的局部压电数字发生器，专门驱动精锻 Ti-6Al-4V 钛合金声子探头，使切割头产生微米级的膨胀与收缩。这一过程彻底消除了切面与面包碳水化合物结构间的摩擦系数，即便面对坚硬的酸面包外壳，也能毫不费力地切开，且完全不会产生任何向下的物理压力，从而完美保护了内部松软细腻的面包组织。
For plant managers focused on maximising daily output, this active slicing mechanism ensures perfectly consistent retail portions, with adjustable thickness settings from 10mm to 30mm. By eliminating blade drag, the system prevents even the stickiest, high-hydration gluten-free loaves from clinging to the cutting surface, removing the need for costly and repetitive food-grade oiling of the slicing deck.
Drifts og driftskrav for kommercielle bagerier
| Systeemtechnische parameter | Robust Export Specifications |
|---|---|
| Throughput Slicing Capacity | 60 tot 120 broden per minuut (afhankelijk van de servomotor) |
| Acoustic Blade Metallurgy | Ti-6Al-4V 航空級鈦合金（零孔隙率） |
| Digital Generator Output | 20 kHz / 35 kHz met actieve automatische afstemmingsfeedback |
| Total Connected Load | 4.5 kW (Standard 3-phase 380V/50Hz, customisable) |
| Hygiene Rating (IP Rating) | 全焊接 TIG SUS304 不锈钢 // 符合 IP65 防水等级，可直接水冲清洗 |
Eliminating Crumb Residue and Crust Compression
The single biggest operational pitfall in industrial bread slicing is the silent, constant buildup of crumb dust. Standard mechanical band saws can literally saw away up to 4% of a loaf's total sellable volume into fine dust. Our acoustic blade geometry instantly minimises this raw material wastage upon integration.
- Absolut rendement récupéré :By transitioning seamlessly from aggressive saw-tooth profiles to a smooth sonic displacement logic, up to 98% of the volatile crumb dust is recovered, effectively converting physical waste back into sellable weight per master carton.
- 保持表皮完整性：Grâce à des formulations de brioches extrêmement moelleuses et des croûtes artisanales exigeantes, la découpe s'effectue parfaitement, sans bombement de la surface ni cassure de la base, ce qui réduit considérablement le taux de rebut visuel lors du contrôle qualité avant l'étape du flow-wrap.
- 衛生合規性（內置）Eliminating the heavy accumulation of sticky food debris significantly reduces the risk of bacterial buildup. Our IP65-rated cutting units are designed to integrate seamlessly into fully automated food production lines, enabling operators to carry out intensive Clean-In-Place (CIP) foaming processes right down to the bare SUS304 stainless steel chassis.
烘焙產量多樣性與成品率提升
- 處理無麩質且高含水量的麵團基質：Dank der reibungsfreien Kantenführung wird verhindert, dass hochkonzentrierte, glutenfreie Stärkemassen am Titanmesser verkleben. Dies unterbindet die Bildung einer klebrigen Masse, die den Verkaufsprozess beeinträchtigen könnte, und garantiert eine kontinuierliche Förderleistung.
- Multiformat Sandwich Loaf Preparation:By consistently delivering flawless, millimetre-precise portions, retail supermarket bagging operations can hit exact weight targets every time, completely eliminating invisible product giveaway caused by volumetric inconsistencies.
- Seamless Scalability Across All Line Interfaces:The modular X-Y conveyance system, powered by servo drives, communicates dynamically via Ethernet protocols with your existing upstream tunnel ovens, ensuring your raw extrusion output is seamlessly integrated into a perfectly synchronised production flow.automatische gebäckproduktionsliniewithout causing outdated human-processing bottlenecks.
Veelgestelde vragen
Does the commercial ultrasonic bread slicer crush the crusts on soft artisan loaves?
Nej, fordi den yderst aktive titaniumklinge vibrerer akustisk ved 20 kHz, kan den nemt skære gennem tætte, hårde skorper uden at kræve det massive nedadgående tryk, som almindelige stiksavsklinger gør, hvilket betyder, at de delikate lufthuller indeni forbliver fuldstændig intakte.
How much more crumb waste is actually produced compared to using a traditional bakery band saw?
Acoustic slicing uses micro-vibrations to cleanly separate the bread's cellular fibres rather than simply sawing through them. This process can reduce the amount of breadcrumb waste by up to 95 per cent compared to the aggressive, serrated mechanical band saws typically used in industrial bakeries.
Kan skivesystemet håndtere glutenfri brød med meget høj hydrering eller ekstremt klistret dej tilstrækkeligt?
Yes, the intense microscopic oscillation, at 20,000 cycles per second, creates a stable physical gap. This prevents sticky starches, heavy fats, and dense, high-hydration doughs from adhering to the titanium tooling interface.
What are the basic electrical requirements for incorporating this into a central kitchen layout?
Standard industrial slicing modules typically consume approximately 4.5 kW at full operational capacity. While they are natively designed for standard industrial 3-phase 380V/50Hz power supplies, custom electrical transformers can be specifically engineered to meet North American or European voltage requirements prior to export.
Does the slicing equipment need continuous lubrication to prevent localized blade friction?
Unlike traditional circular blades that rely on constant lubrication with food-grade oil to prevent overheating and sticking, our active ultrasonic sonotrode creates a seamless acoustic barrier. This eliminates friction entirely, significantly cutting your daily expenditure on consumables.
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