Ultrasonic Swiss Roll Slicing Machine
We don't just sell products; we are also fully capable of delivering complete turnkey solutions.
20kHz 音響共振實現無摩擦切片技術
When large-scale industrial bakeries use standard mechanical reciprocating blades or high-speed band saws, the resulting friction physically tears the bread's cellular structure, leading to significant wastage of raw materials. By upgrading to a highly calibratedcommerciallycial ultrasonic bread slicer工厂主们正以每秒 20,000 次的高频声波震动，取代原本剧烈的机械剪切作业。我们研发的局部压电数字发生器，专门驱动精锻 Ti-6Al-4V 钛合金声子探头，使切割头产生微米级的膨胀与收缩。这一过程彻底消除了切面与面包碳水化合物结构间的摩擦系数，即便面对坚硬的酸面包外壳，也能毫不费力地切开，且完全不会产生任何向下的物理压力，从而完美保护了内部松软细腻的面包组织。
For plant managers focused on maximising daily output, this active slicing mechanism ensures perfectly consistent retail portions, with adjustable thickness settings from 10mm to 30mm. By eliminating blade drag, the system prevents even the stickiest, high-hydration gluten-free loaves from clinging to the cutting surface, removing the need for costly and repetitive food-grade oiling of the slicing deck.
Drifts og driftskrav for kommercielle bagerier
| Systeemtechnische parameter | Robust Export Specifications |
|---|---|
| Throughput Slicing Capacity | 60 tot 120 broden per minuut (afhankelijk van de servomotor) |
| Acoustic Blade Metallurgy | Ti-6Al-4V 航空級鈦合金（零孔隙率） |
| Digital Generator Output | 20 kHz / 35 kHz met actieve automatische afstemmingsfeedback |
| Total Connected Load | 4.5 kW (Standard 3-phase 380V/50Hz, customisable) |
| Hygiene Rating (IP Rating) | 全焊接 TIG SUS304 不锈钢 // 符合 IP65 防水等级，可直接水冲清洗 |
Eliminating Crumb Residue and Crust Compression
The single biggest operational pitfall in industrial bread slicing is the silent, constant buildup of crumb dust. Standard mechanical band saws can literally saw away up to 4% of a loaf's total sellable volume into fine dust. Our acoustic blade geometry instantly minimises this raw material wastage upon integration.
- Absolut rendement récupéré :By transitioning seamlessly from aggressive saw-tooth profiles to a smooth sonic displacement logic, up to 98% of the volatile crumb dust is recovered, effectively converting physical waste back into sellable weight per master carton.
- 保持表皮完整性：Grâce à des formulations de brioches extrêmement moelleuses et des croûtes artisanales exigeantes, la découpe s'effectue parfaitement, sans bombement de la surface ni cassure de la base, ce qui réduit considérablement le taux de rebut visuel lors du contrôle qualité avant l'étape du flow-wrap.
- 衛生合規性（內置）Eliminating the heavy accumulation of sticky food debris significantly reduces the risk of bacterial buildup. Our IP65-rated cutting units are designed to integrate seamlessly into fully automated food production lines, enabling operators to carry out intensive Clean-In-Place (CIP) foaming processes right down to the bare SUS304 stainless steel chassis.
烘焙產量多樣性與成品率提升
- 處理無麩質且高含水量的麵團基質：Dank der reibungsfreien Kantenführung wird verhindert, dass hochkonzentrierte, glutenfreie Stärkemassen am Titanmesser verkleben. Dies unterbindet die Bildung einer klebrigen Masse, die den Verkaufsprozess beeinträchtigen könnte, und garantiert eine kontinuierliche Förderleistung.
- Multiformat Sandwich Loaf Preparation:By consistently delivering flawless, millimetre-precise portions, retail supermarket bagging operations can hit exact weight targets every time, completely eliminating invisible product giveaway caused by volumetric inconsistencies.
- Seamless Scalability Across All Line Interfaces:The modular X-Y conveyance system, powered by servo drives, communicates dynamically via Ethernet protocols with your existing upstream tunnel ovens, ensuring your raw extrusion output is seamlessly integrated into a perfectly synchronised production flow.automatische gebäckproduktionsliniewithout causing outdated human-processing bottlenecks.
Veelgestelde vragen
Går det ultralydsklingen til med den bløde svampede overflade, eller presser den cremen ud fra midten?
Certainly not, as the active titanium blade oscillates microscopically at 20kHz to vaporise surface friction, enabling the horn to simultaneously part the delicate outer sponge and the highly viscous internal jam without exerting any destructive downward hydraulic pressure.
Can the machine physically slice warm Swiss rolls as they come straight out of the baking tunnel?
Although the ultrasonic mechanism significantly minimises drag, slicing through boiling hot pastry causes the internal crumb structure to collapse; therefore, our production lines are precision-engineered with intermediate cooling tunnels to temper the rolls to approximately 4 to 8 degrees Celsius, ensuring flawless consistency in every roll.
How long does a titanium cutting horn typically last when slicing through highly viscous preserves?
Unlike traditional mechanical band saws, which blunt quickly when cutting through crystallised sugars, our acoustically tuned Ti-6Al-4V titanium sonotrodes suffer virtually no degradation from friction. This ensures flawless performance for 12 to 18 consecutive months before any professional retuning is required.
How does the automated cutting gantry synchronise with our existing continuous cooling conveyors?
Our onboard Siemens or Allen-Bradley PLC architecture seamlessly integrates with your upstream facility belts via digital Ethernet protocols, using precision optical sensors to monitor incoming product speeds and automatically synchronising the cutting carriage to match that pace perfectly.
What is the standard production lead time for exporting this commercial slicing equipment?
Depending on your specific requirements for localised voltage customisation and the precise diameter range needed for your bespoke Swiss roll matrix, our heavy-duty industrial cutting modules are typically manufactured and CE-compliant within 45 to 60 days.
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