My soaking tanks take 12 h and still leave hard beans—how can I hit uniform 55 % moisture in 6 h?

Continuous vacuum hydrator pulls 90 kPa to open bean micropores, cutting soak time to 4–6 h and locking moisture at 55 % ±1 %, so every can cooks at the same rate .

Hand-filling gives me ±20 g weight variation—how accurate is the automatic filler?

Twin-piston servo filler doses beans and brine to ±3 g, saving 8 g beans per can and recovering 1.6 t product per 20 000-can shift worth USD 3,200 .

Retort burn-on doubles my water usage—how do you clean without stopping the line?

Built-in CIP sprays 1.5 % caustic at 80 °C inside cooker-autoclave during shift change; total sanitation drops to 35 min and water use falls 40 % .

My old autoclave needs 70 min at 121 °C—can I shorten sterilisation and keep F0 ≥6?

Rotary-batch retort with forced-steam circulation hits F0 8 in 48 min, raising throughput 30 % and cutting gas cost USD 0.45 per 1,000 cans .

Operators burn themselves loading 100 °C baskets—how is safety improved?

Magnetic auto-loader lifts 24-can baskets into retort without human entry; door remains closed, eliminating burn risk and saving two laborers per shift .

Retail audits reject dented cans—how do you protect seams after sterilisation?

Counter-pressure cooling holds 1.2 bar while temp drops to 40 °C, preventing sudden vacuum dents and keeping seam integrity within Walmart tolerance .

I produce chickpeas, red beans and corn on the same week—how fast is change-over?

Quick-swap filling pistons and 5-min recipe memory on HMI let you switch from 5 mm chickpeas to 12 mm red beans in 10 min, no tools required .

Energy prices jumped 25 %—what is the real consumption per 1,000 cans?

Integrated heat-recovery loop pre-heats soak water to 55 °C and cuts total gas use to 22 kg per 1,000 cans, saving ≈USD 0.60 versus conventional lines .

Export markets want traceability—how is batch data captured?

Every can is ink-jet coded with a QR linked to PLC logs of bean source, soak time, retort F0 and seamer vacuum; data exports to SAP for instant BRC audit retrieval .

Lead-time is critical—how soon can a 5,000 cans/h line ship?

Pre-tested modular skids ship within 20 days EXW; remote FAT video accepted so you can start production 35 days after PO, 15 days faster than site FAT .

Canned Bean Production Line

We don't just sell products; we are also fully capable of delivering complete turnkey solutions.

Best-sellers & Bespoke Manufacturing Solutions

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Key Features

1. 製品概要

DetCanned Bean Production Lineis a fully integrated, automated solution tailored specifically for large-scale industrial bean canning and food processing plants. This production line empowers manufacturers to deliver premium-quality canned beans, such askidney beans, chickpeas, green beans, black beans, baked beans, and mixed beans— med en ensartet smag, farve og tekstur.

Given the rising global demand forready-to-eat soy productsWhether for supermarkets, restaurants, or private labels, our range offers efficient, safe, and cost-effective solutions. The system is engineered using304/316 roestvrij staaloverenskomstigHACCP、ISO22000 與 GMPstandarder, og er velegnet tilexport-driven canned food manufacturing.

Vigtigste fordele:

Full automation, from raw material pre-processing through to final packaging
适用于各种尺寸及材质的罐体（如锡、铝或玻璃）
Garanterer fødevaresikkerhed og lang holdbarhed
Energiezuinig, onderhoudsvriendelijk en schaalbaar

2. Production Workflow

Detautomatische produktionslinie für doseneintopfomvat alle fasen van de boonverwerking en garandeert een soepele en hygiënische workflow:

Stap 1: Sorteren van & wassen

Bønnerne sorteres ved hjælp afvibrerende eller optiske sorteringsmaskinerom vuil, steentjes en gebroken bonen te verwijderen.
Bønnerne rengøres grundigt med både boblevask og højtryksspuling.
Voordelen:Ensures consistent raw material quality, reduces manual labour, and maintains hygienic operating standards.

Stap 2: & weken en blancheren

The beans are soaked in hot water or blanched in steam to reach the perfect level of softness.
Blanching helps to preserve the colour, texture and nutritional value of the food, while also reducing the microbial load.
Voordelen:理想的豆类质地，口感细腻，适合包馅及烹饪，风味均匀，且保质期更长。

Stap 3: Het bereiden van & smaakmakers

Automatisk蒸气夹层式烹饪锅ellertryckkokarecook the beans until they reach the desired tenderness.
Optional sugar, salt, tomato sauce or other seasonings can be added using automatic dosing systems.
Voordelen:Consistent taste and texture, adaptable recipes, and superior product quality.

Stap 4: Het vullen van & pekelinjectie

Servo-drevne fyldemaskinerzorg ervoor dat de bonen en de pekel nauwkeurig in de blikken, potten of kunststof bakjes worden gedaan.
Geschikt voor verschillende soorten en formaten verpakkingen (100–500 g), zoals blik, glas of aluminium.
Voordelen:Præcis portionskontrol, reduceret spild af råvarer og høj produktionseffektivitet.

Stap 5: Het dichtnaaien (Can Sealer)

High-speed vacuum seamers ensure an airtight seal on cans, preventing any contamination or leakage.
Garanteret holdbarhed ved opbevaring og eksport.
Voordelen:Robuste Verpackung, verlängerte Haltbarkeit, ideal für den Exportmarkt.

Stap 6: Sterilisatie (Retort)

Stoom of watersprayretortssteriliseer de ingeblikte bonen om bacteriële besmetting te voorkomen.
Temperatuur en druk worden via PID-regeling gecontroleerd om een gelijkmatige sterilisatie te waarborgen.
Voordelen:In compliance withHACCP 與 ISO 22000, safe and reliable products.

Stap 7: Afkoelen en & Drogen

The cans are rapidly cooled through water or air tunnels to preserve their texture and prevent overcooking.
Drying ensures any excess moisture is removed prior to labelling.
Voordelen:Garanteret produktkvalitet og ensartethed.

Stap 8: Het labelen van de & verpakking

Automatisk mærkning udskriver batchkoder og påsætter etiketter med høj præcision.
Sytemer til kartonering, krympefilmning og palletering klargør produkter til enten detailhandel eller eksport.
Voordelen:Professional packaging enhances market competitiveness and reduces manual handling.

3. Belangrijkste technische kenmerken

Volledige automatisering:PLC-gestuurde bediening met een touchscreen-interface voor realtime monitoring van temperatuur, druk en productiedata.
Гігіенычны дызайн:Alle contactpunten zijn vervaardigd van roestvrij staal van voedingskwaliteit; de glad afgewerkte lasnaden en gepolijste oppervlakken voorkomen bacteriegroei.
Energiezuinig:利用蒸汽热回收技术与优化的电加热系统，可降低高达 20% 的运营成本。
Гнуткі & мадулярныя:可根据需求加装用于预处理、灌装、灭菌或包装的可扩展模块。
CIP (Clean-in-Place) 系统：Automated cleaning across all equipment minimises downtime and reduces the need for manual labour.
DatasporingA logging system for temperature, pressure, and production batches ensures full compliance with food safety standards.

4. Прымяненне & Тыпы прадуктаў

Deze productielijn voor ingeblikte bonen is geschikt voor de productie van diverse producten op basis van peulvruchten:

Фасоль у томатным соусе
Крывавая фасоля
Kikjerter
Petit pois / Lentilles
Sorte bønner / Hvide bønner
Змяшаныя прадукты з бобаў

Kompatible Verpackungsformate:

Blikken dozen
Glaspotjes
Aluminium cans
Plastikkrus
易拉罐盖或易开盖

Skræddersyede konfigurationer er tilgængelige til forskelligeproduktionskapasitet, bønnesorter og emballagemuligheder.

5. Kvalitet og & fødevaresikkerhed

Our products are fully compliant withinternationale voedselveiligheidsnormenherunder, herunder blandt andet:

HACCP / GMP / ISO22000
CE-mærkningfor machine safety
FDA-goedgekeurde materialengeschickte für den lebensmittelkontakt

Kenmerken van sterilisatieketelsautomatische temperatur- und druckaufzeichnung以確保完全可追溯性。所有接觸面皆經過專門設計，兼具衛生、耐腐蝕及易於清潔的特性。

6. Produção e Capacidade de &

Modul	功能	Indstillinger
Fyldehastighed	Auto-fill	30–120 koers/min (instellbaar)
缝合线	Vakuumforsegling	Totale van tot 100 blikjes per minuut
Steriliseringstemperatur	Đáp trả	115–135 °C (PID-styret)
容量	Basket-baseret	2–8 korve per batch
Cooling Down Period	Vand/luft-tunnel	<30 minuut
Straumforsyning	Стандартны	380V / 50Hz, aanpasbaar

7. ROI & Efficiëntie

Reduktion der Personalkosten:30–50% volledig geautomatiseerd
Energibesparelser:15–25% med optimerede damp- og elektriske systemer
Minimal Product Loss:<1% vanwege nauwkeurige vulling en hantering
Kort tilbagebetalingstid:通常為 1 到 2 年，具體視生產規模而定

Investing in this production line enables manufacturers toboost output, cut running costs, and enhance product quality, hvilket gør den ideel til både det hjemlige marked og eksportmarkedet.

8. Why work with us

Færdig15 jaar ervaringinden de verwerkingsindustrie voor conservenproducten
Exporteret til40+ landede vertrouwde partner van toonaangevende voedselmerken
Leverageskant-en-klare oplossingen— layout design, installation, commissioning and training
Underpinned byOEM & ODM maatwerk适用于不同品种的豆类及各种规格的罐头
24/7 technische ondersteuning en monitoring op afstand voor langdurige service

9. Valfritt utrustning & Uppgraderingar

Раздзел	Optional Extras	功能
前處理	Sorteret transportbånd, optisk sorterer	Automatisk fjernelse af sten og knækkede bønner
浸泡 & 汆烫	浸泡槽、蒸汽烫青机	Regulate bean softness and enzyme inactivation
正在填寫	Servostyrret fyldemaskine, Multi-hoved fyldemaskine	Høj præcision og tilpasningsdygtig til viskositet
Sterilisering	蒸汽杀菌釜、喷水杀菌釜	Adjustable to can size and packaging formats
Verpakking	Shrink wrapping, kartonpakken en palettiseren	Automated packaging ready for export
Rengøring	CIP 系统，蒸汽发生器	Automatisk rensning af ledninger og hygiejnisk vedligeholdelse

10. Паслугі па рэалізацыі праектаў «пад ключ»

We provide a comprehensive range ofen algehele oplossingtil produktion af dåsebønner:

Fabrikslayout og procesdesign
Produktionskapazitätsplanung und ROI-Analyse
Installation, commissioning and staff training
Langsichtige Wartung, Ersatzteilversorgung und technischer Support
Product formulation consultancy and quality control testing

11. Заклік да дзеяння

提升您的工厂产能，尽在我们的Canned Bean Production Lineopnåeffektiv, sikker og højkvalitets produktion af bønnekonserves.

📩 Get in touch with us todayto request a quote, a bespoke production layout, and a video demonstration.
Vi er jeresuwierzony partner w zakresie zautomatyzowanych linii do przetwarzania żywności w puszkach.

Veelgestelde vragen

My soaking tanks take 12 hours and still leave the beans hard—how can I achieve a uniform 55 % moisture level within just 6 hours?

By using a continuous vacuum hydrator to pull 90 kPa, the bean's micropores are opened, reducing the soaking time to just 4–6 hours and fixing the moisture level at 55 % ±1 %, ensuring that every can is cooked at a perfectly consistent rate.

Manual filling leaves me with a weight variation of about ±20 g—just how precise is the automatic filler?

De dubbelzuiger-servofuller doseert de bonen en pekel met een nauwkeurigheid van ±3 g. Dit bespaart 8 g bonen per blik en levert een productherstel op van 1,6 t per shift van 20.000 blikken, wat een waarde heeft van USD 3.200.

因返烧导致的结垢使我的用水量翻了一倍——在不中断生产线的情况下，你们是怎么进行清洗的？

Built-in CIP sprays 1.5 % caustic at 80 °C inside the cooker-autoclave during shift changes; total sanitation time is reduced to 35 minutes and water consumption drops by 40 %.

My old autoclave requires 70 minutes at 121 °C—is it possible to reduce the sterilisation time while maintaining an F0 value of at least 6?

Rotary-batch retort met met with forced-steam circulation achieves F0 8 in 48 minutes, boosting throughput by 30 % and reducing gas costs by USD 0.45 per 1,000 cans.

Operators are being burnt while loading 100 °C baskets—how can we improve safety?

Die magnetische Automatikanlage hebt die 24-Dosen-Körbe ohne manuellen Eingriff in den Autoklaven; die Tür bleibt dabei geschlossen, was das Verbrennungsrisiko eliminiert und pro Schicht zwei Arbeitskräfte einspart.

Retail audits result in rejected dented cans—what measures are in place to protect the seams post-sterilisation?

Counter-pressure cooling maintains a pressure of 1.2 bar as the temperature drops to 40 °C, which prevents sudden vacuum-induced denting and ensures the seam integrity remains within Walmart's quality standards.

I grow chickpeas, red beans and corn all within the same week—how quickly can the transition actually happen?

Dank der schnell austauschbaren Füllkolben und der Rezeptspeicherfunktion für 5 Minuten auf dem HMI können Sie innerhalb von nur 10 Minuten werkzeugfrei von 5 mm Kichererbsen auf 12 mm rote Bohnen umstellen.

Energy prices have soared 25 %—what is the actual consumption per 1,000 cans?

An integrated heat-recovery loop pre-heats the soak water to 55 °C, reducing total gas consumption to 22 kg per 1,000 cans and delivering savings of approximately USD 0.60 compared to conventional production lines.

Export markets demand full traceability—how is batch data actually recorded?

每一罐都印有二维码，可直接追溯至 PLC 日誌，當中記錄了咖啡豆來源、浸泡時間、高壓殺菌 F0 值以及封罐機真空度；數據會即時匯入 SAP 系統，以便隨時應對 BRC 審核需求。

交付周期至关重要——请问时产 5,000 罐的生产线最快多久可以发货？

Pre-tested modular skids are shipped EXW within 20 days; remote FAT via video is accepted, allowing you to commence production just 35 days after the PO is issued—15 days faster than on-site FAT.

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