Poultry Processing Line

High-capacity automated poultry processing line for industrial slaughterhouses

Running a high-capacity poultry slaughterhouse requires a flawless balance between rapid throughput and rigorous microbiological control. This turnkey chicken processing line is specifically engineered to eliminate the critical bottlenecks encountered by facilities processing 3,000 to 6,000 birds per hour (BPH). By replacing fragmented, standalone workstations with a synchronised overhead shackle conveyor network, the system provides total control over every stage, from live bird receiving and scalding to continuous defeathering and precision evisceration. Our layout mitigates the high risk of cross-contamination during viscera extraction—a frequent failure point in legacy plants—while drastically reducing the water consumption per bird that typically inflates daily operational costs.

• Designed capacity of 3,000 to 6,000 BPH for continuous 24/7 slaughterhouse operations.
• 全面採用 SUS304 食品級不鏽鋼打造，並配備專用 POM 合成導軌，徹底消除金屬摩擦。
• Integrated counter-flow spin chilling technology ensures the core temperature of the carcass is instantly brought down to below 4°C.

Technische specificaties van het hogesnelheidsnetwerk voor de verwerking van pluimvee

Eliminating Contamination: Precision Automated Evisceration

零裂解内脏提取
Det største risikomoment i ethvert kommercielt fjerkræslagteri opstår under udtagningen af tarmene. Hvis galdeblæren eller tarmen brister, fører det øjeblikkeligt til, at hele kadaveret kasseres. Vores automatiserede evisceringsmodul benytter en præcisionsstyret robotmekanisme, der arbejder i perfekt synkronisering med hovedlinjen. Systemet trænger dybt ind i kropshulen og griber samt udtager hele indvollerne uden at påføre de skrøbelige organer et overdrevent hydraulisk tryk. Denne rene udtagning øger markant andelen af Grade A-kvaliteter, der godkendes af de amerikanske fødevareinspektører.

Agitated Air-Injection Scalding and Defeathering Process
在禽类进入脱毛机之前，必须确保毛囊已充分放松。多级烫毛隧道在水箱底部注入低压空气，使热浴产生剧烈湍流。这种设计能让热水直接作用于禽类皮肤，从而绕过羽毛形成的隔热层。烫毛完成后，可调节的脱毛机通过排列成特定几何结构的硬橡胶指头进行往复作业，在不造成表皮撕裂或脱臼的情况下，精准去除 99.5% 的羽毛。

Тэрмадынамічнае захоладжванне з супрацьпатокам паваротам спіна
Durch die schnelle Absenkung der Temperatur wird die Vermehrung der Bakterien unterbunden. Anstatt auf stehende Kühlbecken zu setzen, verwenden wir unserekyllingeforarbejdningslinje适用于高强度逆流式喷淋式冷却系统。在出口端注入新鲜冷水，同时通过液压动力驱动胴体向进水口方向移动。这种温差梯度确保了最洁净、最冷的清水仅在切割分割前的瞬间，与经过彻底消毒的肉类接触，从而能在几分钟内轻松将肌肉内部温度降至 4℃ 的安全标准。

Naatadloze overgang naar geavanceerde cut-up modules
一旦禽类离开滴水线，作业重点便由消毒转为解剖分割。顶部的吊挂系统会将冷却后的禽肉平稳地转移至专门的卸载传送带。对于旨在销售生鸡肉分割件的加工厂，可将这些整鸡直接导入至automatisk kyllingeskæremaskine利用旋转刀片结构，精准且重复地切割翅膀、大腿及胸部。

How Synchronised PLC Commands Control the Slaughterhouse Operations

每一件沿著天車軌道移動的動態組件，皆作為獨立節點，即時回傳訊號至中央邏輯控制器。透過配備大型觸控式人機介面（HMI）的西門子（Siemens）或艾倫布萊德利（Allen-Bradley）工業級可程式邏輯控制器（PLC），廠長可全面掌控生產線的變頻驅動器（以調節線速）、恆溫蒸汽閥（以調節燙毛機溫度），以及用於分流不合格胴體的氣壓閘門。若下游的去內臟轉盤發生堵塞，PLC 會立即暫停上游的擊昏與放血傳送帶，以防止禽鳥堆積造成嚴重事故，並保護機械驅動鏈免於因扭力過載而損壞。

實際應用於日產量 3 萬隻規模之養殖設施

当为一个日处理量达三万只禽类的设施进行交钥匙工程部署时，环境中的水分、生物废弃物以及酸性清洁剂构成了极高的腐蚀威胁。针对这一挑战，我们彻底舍弃了标准的软钢紧固件和局部的盒式电子元件。我们系统中的每一个接线端子都采用了 IP65 或 IP67 级合成外壳，以确保夜间清洁人员能够进行高压热水及次氯酸钠的强力冲洗。通过对工厂神经中枢进行全密封防护，我们成功杜绝了锈蚀与短路风险，从而确保生产线在次日凌晨四点的早班作业时，能够精准、顺畅地启动。

Certificated manufacturing in compliance with EU export standards

Exporting heavy-duty industrial slaughterhouse machinery across borders requires stringent certification regarding both mechanical safety and hygiene standards. The structural integrity, emergency braking systems, and physical safety guarding of this assembly are all fully audited to meet CE directives. Furthermore, all local wiring strictly adheres to international commercial codes, ensuring that your on-site maintenance team can easily interpret our schematics and replace standard contactors without the need for expensive, proprietary parts. Upon installation, our global commissioning engineers will arrive on-site to calibrate shackle tension, fine-tune the thermodynamics of the scalder, and conduct exhaustive wet-tests before the final handover to your production director.

Position yourselves as the market leader in the regional poultry industry. Get in touch with our engineering department today to develop a bespoke CAD layout, tailor-made to the exact specifications of your new facility.