肉类切丁机图示
Meat Dicing Machine No. 1

Kødhakkemaskine

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Industriële snijmachine voor vlees voor nauwkeurige verwerking van vers & en deels bevroren vlees

To maintain continuous output in high-volume meat processing, absolute precision during the primary size reduction stage is essential. Our Industrial Meat Dicer is specifically engineered to process fresh, non-frozen muscle tissue as well as semi-frozen blocks—with core temperatures ranging from -3°C to -4°C—into uniform dice, strips, pellets, or blocks in a single, seamless pass. By combining high-torque variable blade speed control with an active automatic pre-compression mechanism, this machine eliminates irregular cuts and dimensional inconsistencies. The result is a highly standardised meat matrix, perfectly optimised for downstream weight-controlled packaging or thermal canning processes.

  • Kinetic Cutting Resultat:Provides a consistent mechanical shearing speed of 50 to 120 cycles per minute, which can be dynamically adjusted via the central control panel to suit the density of the material.
  • Kernelement: TemperatuurbeheersingDank der präzise abgestimmten Strukturtoleranzen ist ein sauberer Schnitt von Fleisch bei -4 °C möglich, ohne dabei die Zellwände zu beschädigen oder die Klinge vorzeitig zu ermüden.
  • Sanitising zonder gereedschap:The design of the compression machine maximises floor space, and its internal components can be quickly removed without any tools, ensuring there are no hidden areas where residue could build up.

Technical Specifications: Heavy-Duty Commercial Meat Dicer

ModellEffekt (kW)Maße (mm)Vægt (kg)槽口尺寸 (mm)Opbrengst (kg/u)
M35031480 x 800 x 98027085 x 85 x 400200 - 500
M55031940 x 980 x 1100350132 x 132 x 600200 - 900

High-precision dicing advantages in high-volume manufacturing environments

When choosing a mechanical reduction dicer, production managers focus primarily on maximizing yield and meeting essential cleaning turnaround times. Our dicer's design incorporates specific mechanical components engineered to prevent structural material waste and actively eliminate any risk of secondary product contamination.

  • Automatische Vorverdichtungskammer:Zacht of sterk vezelig vers vlees vervormt van nature onder de druk van een rauw mes, wat leidt tot zeer onregelmatige randen en veel snijverlies. Onze hydraulische compressiekamer perst het product krachtig samen tot de gewenste afmetingen (tot 132x132x600 mm bij het M550-model) voordat het hoofdmes het vlees raakt. Deze gecontroleerde druk zorgt ervoor dat alle zes zijden van de resulterende vleesblokken een perfect symmetrisch resultaat opleveren.
  • Hygienic washdown without dead zones or sanitary corners:The entire internal mechanism, including the heavy-duty knife grid, has been engineered for rapid disassembly. This allows sanitation teams to direct high-pressure hot water straight through the inlet and outlet passages. With no internal mechanical blind spots, the system effectively prevents the putrefaction of protein residues, ensuring full compliance with stringent HACCP audit standards.
  • 整合上游能力:Processing plants dealing with heavily frozen raw materials often rely on a frozen meat grinder for the initial breakdown. However, to meet the high standards required for premium products where muscle integrity is paramount, the meat is tempered to -4°C and fed directly into a dicer. This method avoids the damage caused by traditional mincing, perfectly preserving the natural muscle fibres before the precisely weighted cubes are transferred to a canned luncheon meat production line for sterilisation.
  • Veiligheidslogica voor actieve operator:Industrial slicing machinery must be equipped with failsafe physical guards. The electrical circuit is wired directly to physical interlock sensors on the safety doors. Should the outlet door be opened, bypassed, or improperly secured, the mechanical drive is automatically disengaged, ensuring operators are protected from any fatal contact with the blades.

How 3D Cutting Intersect Mechanics Ensure Cube Consistency

将一整块形状不规则的生肉加工成规格统一、重量精准的正方体,需要极高强度的多轴剪切力。在预压推进器的作用下,肉柱在精确控制的压力下向前推进,穿过由纵横交错的不锈钢格栅。通过这一交织的切割过程,致密的肉块被切成连续的条状。紧随格栅之后,巨大的旋转镰刀片会按照预设的精准间隔进行运作,将条状肉块切成大小一致的方块。液压推进器的推进速度与镰刀片的转速之间存在着严密的同步关系,这决定了成品厚度的绝对均匀,从而确保每一批次产品的份量都受到严格控制。

Layout integration in continuous meat processing plants

In high-capacity automated production environments, even the slightest processing delays can lead to enormous financial losses. Despite its remarkably compact footprint, this meat dicer boasts formidable industrial-grade vertical performance. Plant managers typically position the unit directly downstream from the primary butchery station. For example, large-scale poultry processing facilities can feed deboned chicken breasts directly into the M550's wide hopper, easily achieving an output of 900 kg/h. With a rapid cycle time of up to 120 cuts per minute, the machine keeps pace effortlessly with automated continuous belt frying systems or industrial vacuum marinators. Furthermore, its reinforced transmission gearbox is engineered to prevent thermal shutdowns, even during demanding triple-shift operations within chilled 4°C preparation rooms.

Waarom onze snijmachines voldoen aan de wereldwijde CE-veiligheidsnormen

Heavy machinery featuring exposed high-speed blades and high-pressure linear hydraulics demands absolute fault tolerance. All load-bearing chassis welds undergo intensive chemical passivation to prevent chloride-induced stress corrosion, a common issue caused by the alkaline foaming detergents used in daily factory cleaning. Our global engineering division manages everything from direct international exports and complex turnkey factory layout planning to on-site commissioning, ensuring that local operators fully master both the safety interlock systems and preventative hygienic maintenance protocols.

Get in touch with our engineering team to streamline your raw material processing減少原料修整造成的浪費,並確保產品尺寸一致,進而提升您的生產效率。歡迎立即聯絡我們的國際銷售工程師,以索取精確的技術報價、獲取客製化的工廠 3D 配置圖,或預約觀看這款商用肉塊切塊機的完整影片演示。

Veelgestelde vragen

What is the standard lead time for this industrial meat dicing machine?
The standard manufacturing lead time is between 35 and 50 days, subject to the specific requirements for electrical voltage customisation, PLC language configuration, and current factory capacity.
Is this machine capable of processing solid blocks of meat deep-frozen at -18°C?
No, this particular model of meat dicer is specifically designed for fresh or semi-frozen meat, with a core temperature maintained strictly between -3°C and -4°C to prevent the blades from shattering.
How do plant operators clean the cutting grid to ensure hygiene standards are met?
The entire blade assembly and meat pusher channel feature a mechanical quick-release design, allowing your sanitation staff to strip them down rapidly for a direct hot water and chemical washdown without the need for any specialised tools.
Do your factory engineers travel abroad for equipment commissioning?
Ja, unser spezialisiertes Technikerteam bietet weltweit Vor-Ort-Installationen, mechanische Kalibrierungen sowie umfassende Schulungen zu Wartungsprotokollen für automatisierte Anlagen an.
Hoe beschermt het veiligheidsinterlock-systeem de medewerkers op de werkvloer?
The machine is fitted with heavy-duty magnetic proximity sensors on the discharge door and the main feeding hopper, which instantly interrupt the motor drive sequence within milliseconds should any access point be breached during operation.
Can we use a mathematical formula to adjust the size of the diced meat cubes?
Ja, de outputafmetingen worden rechtstreeks aangepast door de verharde roestvrijstalen snijroosters fysiek te verwisselen. Hierdoor kunnen de layoutbeheerders naadloos schakelen tussen verschillende blok- of staafformaten, afhankelijk van de specifieke productreceptuur.

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