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Hjem > 145g 鮪鰹罐頭生產線

Produktionslinie für die Abfüllung von 145g-Thunfischkonserven – Hersteller, Fabrik und Lieferant aus China

Technical Specifications for 145g Retail Canning

SystemmodulTeknisk spesifikationOperationel Voordeel
Væskegennemstrømning120 - 450 dåse pr. minut (dpm)Servo-gestuurde synchronisatie
Nøjagtighed ved påfyldning± 2,0 g pr 145 g dosisMindre spild ved overfyldning
Thermisch proces121°C 高压杀菌釜Volledige commerciële steriliteit (F0 > 6.0)
Material SpecificationsAISI 316L 接觸部件耐腐蚀盐水处理系统

145g 鲔鱼罐头生产线:专注精准定重技术

In the fiercely competitive tuna export market, maintaining a consistent 145g solid-fill ratio is the single most important factor in ensuring profitability. Ourintegreret emballeringsarkitekturIt uses a specialised chunk-filling mechanism that divides the tuna into precise segments before they are inserted into the can. This prevents the meat fibres from being "crushed", a common issue with standard piston fillers. By integrating a high-speedautomatisk dåseforseglerwe maintain a consistent vacuum seal at 300+ CPM, ensuring the 145g tinplate integrity is preserved during high-pressure thermal shifts.

In de dosing stage for oil or brine, magnetic flowmeters are used instead of timed sprayers. This allows for adosering nauwkeurigheid van +/- 0,5 ml这对处理高价值鲯伽鱼或黄鳍金枪鱼至关重要。每套系统都设有清洗循环旁路,以确保在强制性的班次消毒期间,能以 85°C 的高温冲洗掉金枪鱼蛋白质残留的生物物质。

解决产出缺口与热加工过度问题

The greatest difficulty in producing 145g units lies in preventing "honeycombing" or moisture loss during the sterilisation stage. HSYL tackles this issue using a programmed pressure-compensation retort cycle. By mapping the thermal penetration curve of the 145g meat chunks, our PLC adjusts the cooling curve to prevent the cans from "peaking" while locking in the natural juices of the fish. This results in a higherpost-drainage weight recoveryin comparison with conventional steam-only retorts.

Moreover, the range features a modular designsterilisatieapparatuur voor visconserveringslijnendit kan worden aangepast aan de wisselende texturen van de grondstoffen. Of het nu gaat om de verwerking van vette tonijn of magere, in pekel geconserveerde vlokken, de geautomatiseerde retort-kooien zorgen voor een gelijkmatige warmteverdeling, waardoor de typische "cold spots" die voorkomen bij grote verticale manden volledig worden geëlimineerd.

Onderhoud & Duurzaamheid in maritieme omgevingen

Running a tuna cannery often means dealing with highly saline conditions that can quickly wreak havoc on standard machinery. To guarantee a 15-year service life, HSYL utilises:

  • AISI 316L 不锈钢:Designed specifically for all filler heads and brine manifolds to prevent chloride pitting corrosion.
  • Afsluitbare lagerhuisen:IP69K 级防护等级,可有效防止高压冲洗时鱼油及盐水的渗入。
  • Automated Lubrication Systems:Centralised lubrication across all seamer spindles and starwheel shafts, reducing seam defects caused by friction.

By using these highly durable components, we reduce thegesamte Lebenszykluskosten (TCO)en het verminderen van ongeplande stilstand door zoutcorrosie bij elektrische en mechanische aandrijfsystemen.

Kerncompetenties

Technical Leadership & Driving Customer Value

Technological Leadership

· 57 kerngepatenteni dynamiske skæringsalgoritmer & IoT-styring
· 8.5% investeringsratio in R&Dmet 3-5 nieuwe modellen per jaar uit

Agile Supply Chain

· 82% vertikal integrationvan kritieke componenten
· 40% lageromsætningdigitalisering forbedrer processerne

End-to-end service lifecycle management

· 25% 降低总体拥有成本for the equipment lifecycle
· 24/7 fjärndiagnostik support
· >95% kundbehoudmelle enn over 5 år

Miljømæssig overholdelse

· 35% reduction in energy consumption
· Certificeret afCE/FDA/ISO 14064
· ≥92% materiaal recyclebaarheid

Projektsag

Discover our efficient, reliable equipment and bespoke production line solutions, specifically engineered for a wide range of food processing sectors.

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Veelgestelde vragen

Wat is de gebruikelijke opbrengst bij de 145g tonijnlijn?
Although the quality of raw materials can fluctuate, our turnkey systems are designed to achieve a loining yield of 42-45% through the use of semi-automated belt systems, which minimise manual handling and prevent meat degradation.
Kan deze lijn zowel voor 145g als 95g blikformaten worden gebruikt?
Ja, de lijn is ontworpen voor snelle ombouw. We leveren gestandaardiseerde sterwiel- en seamerchuck-kits, waardoor technici de machine in ongeveer 60 tot 90 minuten kunnen aanpassen aan de meest voorkomende diameters voor de retailverkoop van tonijn.
How is filling weight monitored in real time?
The production line features a high-speed dynamic checkweigher positioned after the filler; this system uses a feedback loop to communicate with the main PLC, allowing for real-time adjustments to the filling stroke to ensure a consistent target weight of 145g.
What utility requirements are needed for a tuna processing line with a capacity of 300 CPM?
En standaardopstelling vereist tijdens de piekmomenten van de retortcycli doorgaans ongeveer 1,5 ton stoom per uur, evenals 35 kW aan elektrisch vermogen en behandeld water voor de voorverwarmings- en koelfasen.
Does HSYL supply the manual cleaning tables for loining?
As a provider of end-to-end solutions, we design and manufacture complete preparation areas, featuring ergonomic stainless steel loining tables with integrated waste chutes and skinning stations, ensuring a seamless workflow from the pre-cooker to the filler.

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