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Industriële visafsnijmachine: met servomotor aangedreven portionering voor kant-en-klare steaks
De FCS-600 visafsnijdingsmachine maakt uiterst nauwkeurige en consistente dwarsdoorsneden mogelijk bij zowel hele ronde vissen als bij gepelde en onthoofde vissen (H&G). Hierdoor produceert de machine uniforme steaks met graat en gestandaardiseerde porties die ideaal zijn voor verpakking in retailtray-verpakkingen, de horeca of als voorbereiding voor het inblikken. Waar bij handmatig gebruik van een bandslijpmachine het gewicht per portie tot wel 30 procent kan variëren afhankelijk van de operator, zorgt het servo-gestuurde transportsysteem van dit model voor een constante dikte van de steaks met een tolerantie van slechts 2 mm tijdens de volledige productiecyclus. Eén enkele FCS-600 vervangt vier tot vijf handmatige snijstations, waarbij bovendien het risico op ernstige RSI-klachten (repetitieve belastingsklachten), die inherent zijn aan het werken met handbediende cirkelzagen, volledig wordt geëlimineerd.
FCS-600 Automatisk fiskefileteringssystem – Specifikationer
| Ingeniørparameter | Teknisk spesifikation |
|---|---|
| Modellbezeichnung | FCS-600 |
| Skærehastighed | Totale van tot 25 snedes per minuut |
| Dikte van de segmentdikte | 15 mm - 80 mm (programmerbar) |
| Thickness Tolerance | ± 2 mm |
| Maksimal fiskekropsdiameter | 180 mm |
| Blade Drive Motor | 3.0 kW (højhastesspindel) |
| Conveyor Indexing Drive | 0.75 KW Servo Motor |
| Blade Specifications | SUS316L cirkulär, 400 mm diameter |
| Maskinkonstruktion | SUS304 框架 / SUS316L 接觸件 |
| Ydre mål (L x B x H) | 2200 x 800 x 1400 mm |
Servo-styring og indeksering: Sådan sikres ensartede portionsvægte
零售商与罐头加工厂对单份重量都有着极其严格的标准。在万件级的生产批次中，哪怕仅有 2 克的误差，都可能导致整批产品被退货，损失惨重。针对这一痛点，FCS-600 彻底颠覆了传统重力式带锯的设计逻辑，从机械原理层面解决了精准度问题。
- Programmerbar tykkelse via HMI:The operator enters the desired steak thickness (ranging from 15 mm to 80 mm) directly via a 7-inch colour touchscreen. The servo motor calculates the precise belt advancement required, then physically advances the fish body by that exact distance before each cutting cycle begins. Up to 20 different cutting programmes tailored to specific species can be saved and instantly recalled.
- 高速圆型刀片：一片直徑 400 mm 的 SUS316L 不鏽鋼刀片在專用 3.0 KW 主軸馬達的驅動下，以每分鐘 2800 轉的速度高速旋轉。極高的切削線速度確保了切割過程既乾淨俐落，且不會造成肉質或脊椎骨碎裂，能切出平整美觀的肉面，即使直接放入透明零售包裝中，也無需二次修整即可呈現出極佳的視覺效果。
- Zelf-centrerend V-kanaal:The infeed conveyor features a stainless steel V-shaped trough that passively aligns irregularly shaped fish along their gravitational centerline. This prevents the angular cutting errors that commonly occur with flat-belt systems when processing tapered or curved fish bodies.
냉동 및 냉장: 듀얼 모드 처리 기능
季節による漁獲量の変動により、多くの加工業者では、水揚げされたばかりの鮮魚と冷凍在庫の切り替えを余儀なくされています。FCS-600は、ブレードの交換を行うことなく、これら両方の状態に対応可能です。摂氏0度から4度の鮮魚に対しては、標準的なブレード速度と供給レートによって、鮮度と肉汁を保持した美しい切り口を実現します。摂氏マイナス5度まで解凍した半凍結状態のブロックに対しては、操作パネル（HMI）で「ハードモード」プリセットを選択するだけで対応できます。このモードでは、コンベアのインデックス速度を40％低減させ、ブレードの押し付け圧力を高めます。これにより、標準的な設備では避けられない、半凍結状態の脊柱に当たった際の致命的なブレードのたわみや欠けを防ぎ、ポーションの形状崩れを防止します。
Upstream and Downstream Connectivity
To maximise factory throughput, it is essential to eliminate manual handling between workstations. The FCS-600 intake hopper is engineered at a height of 850 mm, perfectly aligning with the standard discharge elevation of upstream heading, gutting, and scaling stations. Once processed, steaks exiting the discharge belt can be routed directly onto weighing and grading conveyors, or diverted straight to tray-sealing stations. Facilities operating comprehensivefiskeforedlingslinjearchitectures placer ofte FCS-600 umiddelbart efter den primære renseproces, hvilket skaber et fuldt automatiseret forløb fra modtagelse af hele fisk til færdigpakkerede portionsvarer. For virksomheder, der også har brug for filetering sideløbende med portionsudskæring af steaks, fungerer maskinen i et effektivt samspil med enautomatisk fiskefileteringsmaskinebejaagd op een parallelle transportbandtak.
Blade Safety Design and Washdown Compliance
A 400 mm circular blade rotating at 2800 RPM poses a severe risk of deep lacerations. To mitigate this, the FCS-600 features a multi-layered safety system that exceeds standard CE machinery directive requirements. A full stainless steel blade guard fully encloses the cutting disc, leaving only a narrow 25 mm arc exposed where it contacts the fish during the cutting stroke. The guard panel is equipped with dual magnetic interlock sensors that shut down the spindle motor in less than 0.3 seconds should the cover be displaced during operation. The entire electrical cabinet is rated IP66, allowing for rigorous daily high-pressure foam and rinse sanitation protocols. All external fasteners consist of captive stainless steel hex bolts to prevent any metal contamination within the processing environment.
Veelgestelde vragen
Is it possible to adjust the cutting thickness while the machine is in operation?
Yes, the operator can directly adjust the thickness of the section on the HMI touchscreen between consecutive fish bodies, without needing to stop the machine or make any mechanical adjustments.
Wat is de maximale bothardheid die het lemmet aankan?
The SUS316L circular blade, operating at 2800 RPM, effortlessly slices through the vertebral columns of most common commercial fish, such as salmon, tuna steaks (up to 120 mm in diameter), swordfish, and carp. Please ensure any extremely dense skull bones are removed before feeding.
How long does the circular blade last before it needs replacing?
Under standard production conditions processing fresh fish, a single blade maintains its factory edge for approximately 60 to 80 operational hours. Processing semi-frozen fish reduces this interval to roughly 40 hours due to the increased mechanical stress.
Does the machine require compressed air?
No, the FCS-600 is purely electromechanical. The servo indexing, blade drive, and conveyor systems are entirely electrically powered, so there is no need for a compressed air infrastructure on-site.
Can the machine be operated by a single person?
Ja, das System ist für die Bedienung durch eine einzelne Fachkraft ausgelegt. Der Arbeiter legt die Fische in den selbstzentrierenden V-Kanal ein, woraufhin der Servo-Förderer und der Messerzyklus automatisch ablaufen. Dabei befinden sich die Hände des Bedieners zu jedem Zeitpunkt sicher oberhalb des Messerschutzes.
Is a water connection required during operation?
It is highly recommended to use a low-flow water nozzle directed at the point where the blade makes contact. This helps to lubricate the cut, reduce friction heat on the blade, and flush bone debris away from the cutting area. Standard usage is approximately 0.3 cubic metres per hour.
Essential reading for leaders
