Fish Speed 快速清洁机

The FSD-3000 Fish Speed Cleaning Machine has been engineered to tackle the single biggest bottleneck in seafood primary processing: the labour-intensive and inconsistent manual descaling and gutting stage. Tailored specifically for large-scale canneries and frozen fillet suppliers, this unit can process between 40 and 60 fish per minute, depending on the weight and length of the species. By combining mechanical scaling and high-pressure intestinal removal into a single pass, facilities can achieve a 400% increase in prep-room efficiency while maintaining a yield rate of over 98 per cent, far outperforming traditional hand-cleaning methods.

Kenmerken van de visontgutmachine

• The fish cleaning machine features a specially designed water spray system that not only cleans the fish but also helps guide them through the processing stage.

• Deze snelle reinigingsmachine wordt aangestuurd door een PLC-programma en een opto-elektronisch real-time systeem met een hybride aandrijving, waarbij een vacuümtank wordt ingezet om de ingewanden van de vis te verwijderen.

• Denne fiskefileteringsmaskine er ekstremt effektiv. Ved en gennemsnitsvægt på 1 kg pr. fisk er kapaciteten helt op til 2400 fisk i timen.

• The deboning machine can cleanly slice through the centre of the fish's spine.

• The vacuum tank is capable of extracting 609% of the internal organs, with the remaining organs and membranes being thoroughly cleaned by a brush wheel. Once the process is complete, all 99% internal organs will be cleaned, achieving a membrane removal rate of approximately 95%.

Precision Engineering: Solving the Most Common Challenges in Seafood Processing

Processing oily or delicate fish species requires machinery that strikes a perfect balance between power and precision. The FSD-3000 overcomes the common issue of flesh damage seen in lower-end vibratory descalers by utilizing a highly synchronised timing mechanism.

• Adaptiv skalfjernelse:The rotating scaling brushes are fitted to a spring-loaded tensioning system. This enables the machine to handle different batches of tilapia, salmon, or sea bass seamlessly, eliminating the need for frequent manual recalibration and saving up to 60 minutes of downtime per day.
• 整合式内脏抽吸系统：Rather than relying on basic manual evisceration, the FSD-3000 employs a specialised system of localised suction and high-pressure jets to remove internal organs with maximum efficiency. This feature is vital for facilities looking to integrate the unit into a fully automated production line.fiskeforedlingslinje, since it ensures there is no residual blood left in the spinal cavity.
• Hygiensk indvendig skylning:The internal chassis is equipped with a self-cleaning manifold that flushes solid waste directly into a collection flume. This design prevents the buildup of fish waste and minimises the risk of cross-contamination, which is vital for meeting international HACCP and USDA export standards.
• Naadloze downstream hand-overThe discharge height has been precisely engineered to meet the intake specifications of secondary processing units. Cleaned and scaled fish can then be fed directly into anautomatisk fiskefileteringsmaskineom de geautomatiseerde waardetoevoegingsketen te voltooien.

Het hydro-mechanische mechanisme: hoe snelle extractie werkt

Im Gegensatz zu herkömmlichen, stationären Reinigungsanlagen arbeitet die FSD-3000 nach einem zweistufigen Reinigungsprinzip. Zunächst wird der Fisch durch eine Serie von weich gepolsterten Förderbändern sicher fixiert, die den Körper kontrolliert durch die Entschuppungszone leiten. In diesem Bereich entfernen spezialisierte Bürsten, die mit einer Drehzahl von 1200 U/min rotieren, die Schuppen durch mechanische Reibung. Gleichzeitig führt ein präzisionsgesteuerter Bodenmesser den Bauchschnitt aus. Sobald der Fisch die zweite Zone erreicht, spült ein Hochdruckwasserstrahl (mit einem Druck von 0.4-0.6 MPa) den Darmtrakt vollständig sauber. Dieser gesamte Prozess dauert weniger als 1,5 Sekunden pro Fisch. Dadurch bleibt die Kerntemperatur des Produkts stabil, was die Zellstruktur des Fleisches bewahrt und eine optimale Qualität für die hochwertige Einzelhandelsverpackung garantiert.

Industriële naleving en wereldwijde inbedrijfstelling

Als toonaangevende exporteur vansolutions para o processamento de mariscoHongsheng Yuanlin 提供全面的现场集成服务。每台 FSD-3000 设备在出厂前均经过实际负载测试。我们的工程团队负责现场安装，并为您的工厂员工提供人机界面（HMI）操作培训，同时提供为期 12 个月的工业级配件质保。针对整厂交钥匙工程，我们可根据全球不同地区的电气规范，定制设备的电压（220V/380V/480V）与频率（50/60Hz）。