Ultrasonic Cookie Cutter with Automatic Tray Loading - Chinese Manufacturer and Supplier
Detultrasonic cookie cutter with automatic tray loading systemis a vital engineering advancement for industrial bakeries moving towards full automation. This integrated system addresses the dual challenges of high-precision slicing and high-speed downstream positioning. By leveraging 20kHz longitudinal vibrations, the titanium blade shears through chilled or ambient dough without any compression, ensuring that chocolate chips, nuts, and fruit inclusions are cut cleanly rather than being dragged through the product.
Avanceret tray-indeksering og synkronisering
Our proprietary traying module utilises high-speed servo-drive technology to synchronise the tray movement with the ultrasonic cutter's stroke, ensuring a±0.5mm position accuracy这对于确保隧道窑烘焙结果的一致性至关重要。该系统实现了自动化作业,无需人工干预,在大幅降低微生物污染风险的同时,也显著提升了整条生产线的运作效率。
- Automatisk bakke-fodring:Trays are fed from either a magazine system or directly from the washer.
- Varierande gittermønstre:The PLC enables a range of spacing configurations to maximise both tray density and airflow.
- Real-time Speed Matching:The cutter and conveyor speeds are dynamically adjusted 100 times per second via a fibre-optic sensor array.
Technische specificaties: Hoge-frequentie cookieverwerking
| Ingeniørteknisk metrik | Industriestandaard |
|---|---|
| System Throughput | Totale tot 1.200 stuks per uur per baan |
| 刀鋒頻率 | 20kHz Hoog-amplitude Sonotrood |
| Inclusivity and Tolerance | Totale van 10 mm (Noten, Chocoladestukjes) |
| Tray Compatibility | 400x600mm / 600x800mm Standard |
| Sikkerhedsstandard | ISO 22000 / CE-mærkning |
Leading the way in hygiene and material handling
Alle onderdelen van het tray-ordensysteem zijn vervaardigd uit voedselwaardig SUS304 en medisch titanium (Graad 5). Deultrasonic cutting mechanismgeen olie of smering op het snijvlak nodig, waardoor chemische besmetting van het deeg wordt voorkomen. Voor producenten die op zoek zijn naar een kant-en-klare oplossing, is deze module perfect compatibel met onzevolledige koekjesproductielijnensuring a smooth, continuous process from the extruder all the way through to final packaging.
Industriële ROI en doorvoerstabiliteit
藉由在高頻震動技術應用於切片階段,系統得以處理那些通常會導致機械絲切裝置阻塞的「難處理」麵糰。透過使用一種automatisch ultrasoon snijsysteemHSYL 的客户表示,其吞吐量提升了 25%,同时由于饼干坯料变形或出现“拖尾”现象导致的损耗大幅减少,这直接提升了工厂运营的净利润。
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