从空地建设到大规模量产并实现盈利 —— 您唯一的可靠合作伙伴:鸿盛园林。

Request a quote

Hjem > Ultrasonic Cookie Cutter with Automatic Tray Loading System

Ultrasonic Cookie Cutter with Automatic Tray Loading - Chinese Manufacturer and Supplier

Detultrasonic cookie cutter with automatic tray loading systemis a vital engineering advancement for industrial bakeries moving towards full automation. This integrated system addresses the dual challenges of high-precision slicing and high-speed downstream positioning. By leveraging 20kHz longitudinal vibrations, the titanium blade shears through chilled or ambient dough without any compression, ensuring that chocolate chips, nuts, and fruit inclusions are cut cleanly rather than being dragged through the product.

Avanceret tray-indeksering og synkronisering

Our proprietary traying module utilises high-speed servo-drive technology to synchronise the tray movement with the ultrasonic cutter's stroke, ensuring a±0.5mm position accuracy这对于确保隧道窑烘焙结果的一致性至关重要。该系统实现了自动化作业,无需人工干预,在大幅降低微生物污染风险的同时,也显著提升了整条生产线的运作效率。

  1. Automatisk bakke-fodring:Trays are fed from either a magazine system or directly from the washer.
  2. Varierande gittermønstre:The PLC enables a range of spacing configurations to maximise both tray density and airflow.
  3. Real-time Speed Matching:The cutter and conveyor speeds are dynamically adjusted 100 times per second via a fibre-optic sensor array.

Technische specificaties: Hoge-frequentie cookieverwerking

Ingeniørteknisk metrikIndustriestandaard
System ThroughputTotale tot 1.200 stuks per uur per baan
刀鋒頻率20kHz Hoog-amplitude Sonotrood
Inclusivity and ToleranceTotale van 10 mm (Noten, Chocoladestukjes)
Tray Compatibility400x600mm / 600x800mm Standard
SikkerhedsstandardISO 22000 / CE-mærkning

Leading the way in hygiene and material handling

Alle onderdelen van het tray-ordensysteem zijn vervaardigd uit voedselwaardig SUS304 en medisch titanium (Graad 5). Deultrasonic cutting mechanismgeen olie of smering op het snijvlak nodig, waardoor chemische besmetting van het deeg wordt voorkomen. Voor producenten die op zoek zijn naar een kant-en-klare oplossing, is deze module perfect compatibel met onzevolledige koekjesproductielijnensuring a smooth, continuous process from the extruder all the way through to final packaging.

Industriële ROI en doorvoerstabiliteit

藉由在高頻震動技術應用於切片階段,系統得以處理那些通常會導致機械絲切裝置阻塞的「難處理」麵糰。透過使用一種automatisch ultrasoon snijsysteemHSYL 的客户表示,其吞吐量提升了 25%,同时由于饼干坯料变形或出现“拖尾”现象导致的损耗大幅减少,这直接提升了工厂运营的净利润。

Kerncompetenties

Technical Leadership & Driving Customer Value

Technological Leadership

· 57 kerngepatenteni dynamiske skæringsalgoritmer & IoT-styring
· 8.5% investeringsratio in R&Dmet 3-5 nieuwe modellen per jaar uit

Agil Supply Chain

· 82% vertikal integrationvan kritieke componenten
· 40% lageromsætningdigitalisering forbedrer processerne

End-to-end service lifecycle management

· 25% 降低总体拥有成本for the equipment lifecycle
· 24/7 fjärndiagnostik support
· >95% kundbehoudmelle enn over 5 år

Miljømæssig overholdelse

· 35% reduction in energy consumption
· Certificeret afCE/FDA/ISO 14064
· ≥92% materiaal recyclebaarheid

Projektsag

Discover our efficient, reliable equipment and bespoke production line solutions, specifically engineered for a wide range of food processing sectors.

Latest News

An inspection of a Chinese ultrasonic cake cutting machine factory

Industrial Bakery Procurement: A Changing Landscape. For plant managers and engineering leads across North America and Europe, the decision to source from a Chinese supplier...

Voordelen van ultrasoon snijden in de industriële voedselverwerking

Mechanical Reality: Why standard slicing techniques are no longer fit for purpose in modern processing plants. In high-throughput food production, the primary bottleneck is frequently found at the portioning stage. ...

How to minimise cake cutting waste by 30% | Industrial yield guide

The Giveaway Crisis: A 2-millimeter deviation per slice in an industrial slab cake can silently erode annual profit margins by up to 14%. ...

How to stop your mousse or cheesecake from sticking and crumbling when slicing

The Structural Physics: How to Stop Your Mousse and Cheese Cakes from Sticking and Crumbling During Industrial Slicing Friction elimination at 20...

Automated butchery and packaging solutions for pork, beef and lamb processing &, Automated pork processing line solutions, 牛肉, og Lamb Cutting & Packaging

In today's meat processing industry, a fundamental shift is being driven by growing consumer demand for higher standards of quality, hygiene, consistency, and a reliable supply. The tradi...

Maatwerk snijmachines: op maat gemaakte oplossingen voor uw specifieke verwerkingsbehoeften

標準切丁機並不適用於所有企業:並非所有規模的業務都能使用同一套設備。隨著食品加工業的不斷演進,產品類型、加工標準以及工廠環境也正隨著技術發展而產生了變化...

How Industrial Dicing Machines Revolutionise Your Production Workflow

The Efficiency Dilemma in the Food Processing Industry In recent years, the global food processing industry has been undergoing a profound transformation. Consum...

The impact of blade material on the cutting performance of meat dicing machines

Beyond Sharp: Unpacking the Science Behind Dicer Blade Materials. We all know a sharp blade is essential for a perfect cut. It seems straightforward enough, doesn't it? But when it...

Pris på automatiske kyllingeklippemaskiner: En omfattende guide til forståelse af omkostninger og værdi

Introduction In today’s fast-paced food production environment, efficiency is everything. The automatic chicken cutting machine stands at the heart of this trans...

De 10 belangrijkste fabrikanten van vleessnijmachines in China

前言:中國肉類切割機需求日益增長。隨著技術創新帶來的驅動力,全球肉類加工產業正經歷著快速發展...

Veelgestelde vragen

Does the automatic tray arrangement accommodate different tray sizes?
Ja, das Servofunktions-Indexiersystem lässt sich über die SPS-Schnittstelle vollständig anpassen, um entweder die Standardmaße von 400x600 mm oder 600x800 mm zu unterstützen; zudem können für Sondermaße bei Backblechen individuell angefertigte Indexierscheiben bereitgestellt werden.
Kan den ultrasoniska kniven skära igenom hårda bitar som valnötter eller mörka chokladknappar?
De 20 kHz hoog-amplitude titanium messen zijn speciaal ontworpen om insluitsels tot een diameter van 10 mm moeiteloos door te snijden, zonder het deeg te beschadigen of de messen te laten afwijken.
How does the machine stop the dough from sticking to the trays?
The placement mechanism employs either a gentle vertical drop or a high-speed "belt-retract" technique to ensure the cookies retain their shape, though we always recommend using parchment paper or silicone mats when working with high-sugar doughs.
What is the standard procedure for cleaning up high-fat butter cookie residue?
The cutter assembly is designed for rapid, tool-free disassembly, enabling the titanium blade and conveyor belts to be cleaned with pressurized water and standard food-grade degreasers in under 15 minutes.
Is the tray loading system compatible with existing cookie extruders?
Ja, das Steuerungssystem verfügt über einen I/O-Synchronisationsport, der es ermöglicht, dem Master-Taktgeber der meisten europäischen und asiatischen Extruder zu folgen. Dies bietet bestehenden Produktionsanlagen eine modulare Möglichkeit zur Nachrüstung.
How many staff members are needed to monitor the full production line?
Owing to the advanced sensor-driven automation and integrated PLC fault management, a single operator can oversee the entire cutting and traying process, whilst also monitoring the tray magazine supply.

Get in touch

格式:+[country code][number](例如 +8615098926008)

Do you have a factory floor plan or layout drawing?