Mayonnaise Productielijn
We don't just sell products; we are also fully capable of delivering complete turnkey solutions.
🏭 1. Indledning
De commerciële productielijn voor mayonaise is eeneen volledig geïntegreerde oplossing van voedselkwaliteitdesigned for the large-scale production of emulsified sauces, such as mayonnaise, salad dressings, and other viscous condiments. It combinesnøjagtig dosering af ingredienser, højfrekvent homogenisering, vakuumemulgering og aseptisk affyldning, hvilket sikrer produktets ensartethed, mikrobiologiske sikkerhed og en lang holdbarhed.
Гэтая сістэма шырока выкарыстоўваецца:]
Grootschalige voedselverwerkingsfabrieken
Sauce manufacturers
Ready-to-eat meal production plants
Central production kitchens and condiment manufacturers
🍳 2. Oversigt over procesforløbet (Flowchart)
Raw Material Dosing → Water & Oil Phase Preparation → Vacuum Emulsification & Homogenization → Deaeration → Pasteurization (optional) → Cooling → Filling & Packaging → CIP Cleaning
Hvert skridt erautomatisch und überwachtvia PLC-HMI控制系统，以确保最佳的重复精度与卫生标准。
⚙️ 3. 核心设备 & 规格说明
| Udstyr | 功能 | 主要规格说明 |
|---|---|---|
| Olietank | เก็บน้ำมันพืช และมีระบบอุ่นล่วงหน้าหากจำเป็น | SUS304/SUS316L, 200–3000 Л |
| Vandtank | Bereid het ei, de azijn en de stabilisatoren voor | Upprört, heitt |
| Vakuum-Emulgiermixer | High-shear vacuum mixing | 100–5000L, -0,09MPa, CIP-klar |
| Højtrykshomogenisator | Verbessert die Produktbeschaffenheit | Druk: 20–30 MPa |
| 巴斯德杀菌机 (Valfritt) | Eliminates bacteria to prolong shelf life | Rør- eller pladevarmeveksler; 65–85 °C |
| Køleenhed | Reduces product temperature to <20°C | Varmeveksler og køleanlæg |
| Væskefyldemaskine | Volumetrisch of servogestuurd | 500–10.000 glas/t/t |
| CIP-system | Hele automatische interne reiniging | Acid, alkali, and hot water cycles |
| PLC-styringssystem | Volledige procesautomatisering | Receptuurbeheer en realtime weergave |
📊 4. 產能方案選項
| Modell | Mixingsbezin (Volume) | Працаздольная магутнасць | 灌裝速度（500克罐裝） |
|---|---|---|---|
| MPL-300 | 300 Л | 300 kg/t | 600–800 krukken per uur |
| MPL-1000 | 1000 Л | 1000 кг/г | 2000 glas per uur |
| MPL-3000 | 3000 Л | 3000 кг/г | 6000 罐/小時 |
| MPL-5000 | 5000 Л | 5000+ kg/h | 10,000+ баночак/г |
We also providecustomised capacitytotale opties tot10.000 kg/ttil brug for højeffektive produktionsanlæg.
🧭 5. Предложена схема розташування обладнання (спрощена)
[Water Tank] [Oil Tank] ↓ ↓ [Emulsifying Mixing System] ↓ [Vacuum Homogenizer] ← [CIP Unit] ↓ [Pasteurization] → [Cooling] ↓ [Filling & Capping Line] ↓ [Labeling & Packaging]
👉 We provide complete 2D/3D factory layout planning, which includes:
Zonering van de goederenstromen
Diagrams af forsyningsledninger (damp, luft, vand, el)
Operatørens adgangsveje
🧰 6. Aanpassingsmogelijkheden
| Modul | Customised Features |
|---|---|
| Сістэма змешвання | Batch of inline; vacuum or pressurized |
| Tankmateriaal | SUS304 / SUS316L / levensmiddelkwaliteit PTFE |
| Opwarmingsmethode | Elektricitet, damp, termisk olie |
| Homogeniser | Valfri homogenisering i andet trin |
| Sterilisering | In-line pasteuriser of UV steriliser |
| Packaging Type | Glas, beholder, zakje, knijpflacon, bag-in-box |
| Інтэрфейс кіравання | Siemens/HMI, fjernovervågning, SCADA-integration |
✅ 7. Перавагі
Høj emulgeringsstabilitetVoorkomt breken en veroudering van de textuur
VakuumafgasungFjerner luftbobler, hvilket både forbedrer udseendet og holdbarheden
CIP automatische ReinigungMinimerer nedetid og lever op til HACCP/GMP-standarder
Customisable filling optionsCompatible with glass, PET and laminated packaging
Energiezuiniges Design低能耗，每公斤产品的能耗极低
📦 8. End-product applications
Класічны маянэз
Veggie of eierloze mayonaise
Picante, com ervas ou maionese de alho
Salatdressings en sauzen voor broodjes
Export-quality condiments available in jars, pouches, or sachets
📩 9. Toevoegingsdiensten
🛠️ Усталядка і наладка на аб'екце
Standard Operating Procedure (SOP) training for operators
🌍 Dokumentation für den Export bereit (CE-, ISO- und UL-Zertifizierungen verfügbar)
🔧 Livetidsgaranti på reservedele
Are you looking for a complete, ready-to-use mayonnaise production line, custom-built to suit your factory layout and production targets?
➡️ Get in touch for a bespoke proposal, 2D/3D layouts, and a live demonstration of our equipment.
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