IQF 生产線
We don't just sell products; we are also fully capable of delivering complete turnkey solutions.
📌 Indledning
DetIQF 生产線IQF (Individual Quick Freezing) is a high-efficiency industrial freezing system designed to flash-freeze individual food items at extremely low temperatures. This process ensures the preservation of their original texture, flavour, nutritional content, and appearance. The system is widely used infruits, vegetables, seafood, poultry, meat, pastries, and ready-to-eat meals.
In contrast to traditional freezing methods, the IQF technique prevents the formation of large ice crystals. This ensures that each individual item remains separate and intact, making it the perfect solution for retail packaging, export trade, and further food processing.
🧊 Belangrijkste kenmerken & Voordelen
Echte Einzel schockgefrostet即使經過冷凍，顆粒依然保持鬆散流動，不會結塊或黏連。
Snelle Warmteoverdracht利用低温气流与优化的传送带运动技术，实现快速核心冻结（中心温度可在数分钟内降至 -18°C）。
Quality PreservedMinimerer celleskader og bevarer farve, smag, næringsstoffer og tekstur.
极佳的兼容性适用于虾仁、浆果、肉丸、饺子、切丁水果等形状不规则的食材。
Energie-efficiëntieUitgerust met hoogwaardige isolatiepanelen en ventilatoren met variabele snelheid om het energieverlies te beperken.
Hygiënisch ontwerpFood-grade stainless steel construction, easy-clean belts, and a fully washable interior with CIP compatibility.
Modulært systemThe line can incorporate modules for pre-processing (such as sorting and blanching), freezing, packaging, and inspection.
⚙️ Standard Workflow
Стандартны працэс працы на лініі хуткага замарожвання (IQF):
Raw Material Sorting → Washing → Blanching / Cooking → Cooling → Dewatering → IQF Freezing → Metal Detection → Weighing → Packaging → Cold Storage
Valgfrie enheder:
Вібрацыйны падачар & грэдэр
Машына для спіральнага бланшыравання
Trommel of band dehydrator
Voorverkoeler / Iswaterkoeler
Rotary of Spiral IQF Freezer
MAP 氣調包裝機 (修改式氣體包裝機)
📊 IQF 冷凍櫃規格（精選型號）
| Modell | Kølekapacitet (kg/t) | Bæltebredde | Gletsjertid (min) | Effekt (kW) | Stuetemperatur |
|---|---|---|---|---|---|
| IQF-500 | 500 kg/t | 800 мм | 5–18 хв. | каля 30 кВт | -35°C tot -40°C |
| IQF-1000 | 1000 кг/г | 1200 мм | 5–25 хвілін | каля 45 кВт | -35°C tot -40°C |
| IQF-2000 | 2000 kg/t | 1500 мм | 6–30 хв. | Каля 70 кВт | -35°C tot -40°C |
| IQF-Індэвадзежка | 3000+ kg/h | Maatwerk | 6–35 хв. | Varierer | -35°C tot -40°C |
Output depends on the product type, size, moisture content and inlet temperature.
🧱 主機模組
| Modulnavn | Beskrivelse |
|---|---|
| Fodder System | Vibrating eller transportbånd til jævn tilførsel af råvarer til produktionslinjen |
| Сістэма бланшыравання | 螺旋式或直线式蔬菜及面食烫青机 |
| Kølesystem | Iskølevandsmaskiner eller luftkølere til at sænke produkttemperaturen før nedfrysning |
| Væskefjerner | Eliminates surface moisture to prevent ice build-up during freezing |
| IQF 隧道式速冻机 | 核心模组 — 利用轴流风扇产生的冷气流实现产品快速冷冻 |
| 金属探测器 | Garantiert die Einhaltung der Lebensmittelsicherheit vor der endgültigen Verpackung |
| Pakkeringssystem | Vægtfyldningsmaskiner, posepåfyldere og kasseforseglermaskiner |
🧩 Aanpassingsmogelijkheden
| Kategori | Customised Features |
|---|---|
| Катэгорыя харчовых прадуктаў | Fruit, seafood, meat, dumplings, diced vegetables, noodles, pastries, and more. |
| Capaciteit | From 200 kg/h (pilot scale) to 5000+ kg/h (industrial scale) |
| Individual Quick Freezing (IQF) 設備型 | 隧道式、流化床式、螺旋式及混合式 |
| Automatiseringsgrad | Manuel, semi-automatique, automatique |
| Spænding | 220V/380V/415V/440V, 50Hz/60Hz, 3相 |
| Rensysteem | CIP automatische Reinigung, Dampfsterilisation und UV-Desinfektion |
| Overholdelse | CE, HACCP, FDA, GMP |
🧭 Схема расцэнкі (прыклад лініі IQF)
[Sorting & Grading] ↓ [Blancher or Cooker] ↓ [Cooling Chiller] ↓ [Dehydrator] ↓ [IQF Tunnel Freezer] ↓ [Metal Detector + Weighing] ↓ [Packing & Coding System]
🔧 Layouteindelingen:Düz çizgi, L-formet，或modulær ø</h1> style
📐 Vi tilbyrskræddersyede 2D/3D CAD-tegningermet luchtstroom en zonering van koude ruimtes.
🏭 Industriële toepassingen
🥬 Frosne Vegetables(pois, maïs, brocolis, champignons, épinards)
🍓 Frosen Fruitsblåbær, mango, ternede æbler, jordbær
🍤 Skaldur(rejer, blæksprutteringe, fiskefiletter, kammuslinger)
🥟 Гатовае есціdumplings, wontons, spring rolls, noodles
🥩 Meat, & Poultrykyllingestykker, oksekød i strimler, kødboller
🥮 Bageri(half-baked buns, puff pastry, mochi, glutinous rice balls)
📦 Дастаўкі & паслуг
Komplett machinenlinie inklusive Bedienungsanleitung
Engelse HMI-interface & besturingslogica
Pre-wired and factory tested &
In-situ commissioning or remote startup assistance
Tekniker træningssæt med & reservedelspakke
CE / ISO / 原产地证明书 / Form E
💡 Waarom kiezen voor onze IQF-lijn?
✅ Gegaranti Kualiti– Over 100 installations worldwide
✅ Гнуткаканалявасць налад– Skræddersyet til dit produkt og din produktion
✅ All-in-one solution– Fra de præbehandling til pakning
✅ Klaar voor exportCE-zertifiziert, mehrsprachige Unterstützung, Remote-Service
Essential reading for leaders
