Technical Specifications for High-Concentration Tomato Processing

核心机制：交钥匙式番茄加工生产线解决方案

Bij grootschalige tomatenverwerking, deenzymatische inaktivierungsphase这是決定成品黏度的最關鍵階段。HSYL 採用了先進的熱破壞（Hot Break）模組化系統，能在數秒內將碎番茄的溫度快速提升至 85°C 至 90°C。此製程能完全失活降解果膠的酶，從而達到生產高品質番茄醬所需的「Bostwick」高黏度標準。透過整合專用的complete turnkey solution for tomato sauce production plants在布局设计上，我们通过缩短破碎机与预热器之间的距离，来有效避免不必要的酶活性。

Concentrating stage is handled by ourmultiple-effect forced circulation evaporatorUnlike standard thin-film evaporators, our forced circulation design maintains high velocities within the heat exchanger tubes. This generates high turbulence, preventing the tomato paste from burning or fouling—the leading causes of downtime and flavour degradation in large-scale plants. Each effect is engineered to recycle latent heat, significantly reducing steam consumption per kilogram of evaporated water.

Overcoming industry bottlenecks: Viscosity and colour preservation &

The greatest challenge facing plant managers is preserving that striking, vibrant red hue whilst simultaneously reaching a Brix concentration of 36-38%. To tackle this, our engineering team operates the final evaporation stages under a high vacuum (below 0.2 bar), which effectively lowers the boiling point of the tomato paste. Thislavtemperaturfordampning prevents thermal browning and protects the Lycopene content. Furthermore, the integration of a comprehensive evaporering en concentratie-installaties voor tomatenproducten藉由自動化流量計回饋迴路，確保高溫區域內的停留時間受到嚴格控管。

For industrial-scale processors, our product range includes aseptic filling stations designed for 220L or 1000L bag-in-drum systems. The filling environment is strictly regulated using steam-injection barriers, guaranteeing a 24-month shelf life without the need for refrigeration or chemical preservatives.

Material Handling & Hygiene & Sanitary Standards

由於番茄製品具有天然酸性，必須採用特殊的冶金技術，以防止設備腐蝕並避免產生金屬異味。HSYL 採用了：

• AISI 316L 不锈钢：适用于所有高温及高酸区域，包含杀菌器与蒸发器管路。
• Planetary Mixing Blades:Engineered with centripetal force optimisation to maximise juice yield, while separating seeds and skins with 99.5% efficiency.
• Hygienic CentrifugalpumperSpecially designed for the gentle handling of pulpy fluids to ensure the tomato fibres remain intact.

The whole line is synchronised through a centralised PLC interface, which providesReal-time Brix-overvågningDette gør det muligt for systemet automatisk at regulere gennemstrømningshastigheden til fordamperen i forhold til råmaterialets indgående sukkerindhold, hvilket sikrer en ensartet slutprodukttæthed, uanset de naturlige variationer i høsten.