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Hjem > Automatische Ultraschall-Schneidmaschine für Kuchen

Automatisk ultralydsskæremaskine til kage – Kinesisk producent og leverandør

Technical Specifications for Precision Machining

Drifts/Operational ParametersTechnical SpecificationIndustriële Voorsprong
Ultrasonic Frequency20kHz / 40kHz automatische AbstimmungPrevents cream sticking and sponge tearing
提升吞吐量Totale van 150 snedes per minuut適於大規模工業烘焙廠擴充使用
Dimensional Precision±0.2mm PrecisionGaranterer ens ensartet portionsvægt til detailhandlen
刀刃材質Gereforceret titanlegeringHøj holdbarhed og fødevaresikker biokompatibilitet
StyrsystemMulti-Axis PLC Touch ScreenÉin-klick recepten voor ronde gebakjes of koekjes op een bakplaat

Hygiene & Automation Synergy

Moderne industrielle Bäckereien benötigen eine Hochgeschwindigkeits-Portionierung, ohne dabei Abstriche bei der Lebensmittelsicherheit machen zu müssen. DieAutomatische Ultraschall-Schneidmaschine für Kuchenis made entirely of SUS304 stainless steel and features a built-in automated blade-cleaning system. This system uses high-frequency cavitation to strip away cream and frosting residue between each cutting cycle, ensuring that every slice is perfectly clean and consistent.kage-produktionslinjesatisfies rigorous shelf-life and aesthetic requirements.

The system's automation is powered by high-speed servo motors, which enable products to be oriented randomly. Whether the cakes are delivered on individual trays or via a continuous conveyor belt, thePLC-integrerede sensorer通过在毫秒间精准识别重心并自动调整切割角度,该系统实现了全自动化对齐,从而大幅降低了人工成本,显著提升了糖果包装部门的整体运作效率。

De kern van het ultrasone mechanisme

The "automatic" label is made possible by a digital ultrasonic generator that tracks the titanium horn's harmonic resonance 15,000 times per second. This ensures that the vibration amplitude remains constant even as the blade encounters varying textures—from a dense chocolate base to a light, airy meringue top. This seamless, zero-friction interface prevents the product from shifting on the conveyor belt, a common failure point in traditional systems.industriële voedingsproductieapparatuursomewhat dependent on physical pressure.

This mechanism is especially effective for multi-layered cakes, where varying densities would typically cause a knife to deviate from its path. By maintaining a perfectly vertical axis and a vibrating tip, the machine produces a mirror-smooth finish on the cross-section, showcasing the clean, distinct layers that are the hallmark of high-quality industrial confectionery.

Overcoming Industry Bottlenecks: Waste and Labour Shortages

Traditional manual slicing can lead to as much as 15% product waste, caused by uneven edges and unusable end pieces. Our automated ultrasonic solution overcomes this bottleneck by using precise edge-detection technology and vibration-assisted slicing, ensuring a clean cut with absolutely no crumbs. This delivers a significant boost to your business ROI through:

  • Reduced workload:One operator can manage multiple units, as the machine automatically handles centering, slicing, and blade sanitation.
  • 大幅降低废品率:Dank der Präzision des 40-kHz-Schallkopfs wird sichergestellt, dass die ersten und letzten Teile eines Biskuitteigblechs genauso verkaufsfähig sind wie die mittleren Stücke.
  • Verbeterde veiligheid:De afgeschermde snijkamers en automatische veiligheidssensoren beschermen de operators tegen bewegende delen en onderdelen die met een hoge frequentie bewegen.

Kerncompetenties

Technical Leadership & Driving Customer Value

Technological Leadership

· 57 kerngepatenteni dynamiske skæringsalgoritmer & IoT-styring
· 8.5% investeringsratio in R&Dmet 3-5 nieuwe modellen per jaar uit

Agil Supply Chain

· 82% vertikal integrationvan kritieke componenten
· 40% lageromsætningdigitalisering forbedrer processerne

End-to-end service lifecycle management

· 25% 降低总体拥有成本for the equipment lifecycle
· 24/7 fjärndiagnostik support
· >95% kundbehoudmelle enn over 5 år

Miljømæssig overholdelse

· 35% reduction in energy consumption
· Certificeret afCE/FDA/ISO 14064
· ≥92% materiaal recyclebaarheid

Projektsag

Discover our efficient, reliable equipment and bespoke production line solutions, specifically engineered for a wide range of food processing sectors.

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Veelgestelde vragen

Moet de machine handmatig worden ingesteld voor ronde versus rechthoekige cakes?
Nee, het door PLC aangestuurde multi-assysteem kan via een eenvoudige receptkeuze op het HMI-scherm schakelen tussen ronde koeken (circulair snijden) en rechthoekige traykoeken (raster snijden).
Kan den skære kager, der allerede ligger på papplader eller plastbakker?
Ja, de snijdiepte is instelbaar met een nauwkeurigheid van 0,1 mm, waardoor het mes door het voedsel snijdt en net enkele microns boven de bodem stopt om beschadiging van de tray te voorkomen.
How does the automatic blade cleaning system work?
The system includes a dedicated cleaning station where the ultrasonic horn is cleaned in a sanitising bath between batches; this process employs high-frequency pulses to effectively remove oils and sugars without the need for chemical solvents.
Does the machine make a lot of noise when running at high speeds?
Although the ultrasonic oscillations fall outside the range of human hearing, we have fitted the mechanical drive with sound-dampening housings to ensure that noise levels remain below 70 decibels during normal operation.
How long does it usually take to customise an automated system?
For standard industrial configurations, delivery and Factory Acceptance Testing (FAT) typically take 45-60 days, after which our engineering team will carry out on-site installation overseas.
How does the system deal with cakes that have large inclusions, such as whole berries?
With a high-powered 1500W motor, this generator delivers enough torque to drive the blade through soft inclusions, although we recommend a specific horn profile for batters containing hard nuts to prevent harmonic feedback.

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