🧃 Product Overview
Our Tomato Juice Processing Production Line is a fully automated system designed to convert fresh tomatoes into high-quality tomato juice. Suitable for various production scales, this line supports both NFC (Not From Concentrate) and UHT sterilized shelf-stable juices, ensuring maximum yield, stable quality, and compliance with international food safety standards.
Whether you're a juice brand, sauce factory, or integrated food group, this processing line delivers unmatched efficiency, hygiene, and ROI.
🔧 Main Processing Flow
Tomato Receiving & Washing
→ Bubble washer, spray washer or brush-type washing systemSorting & Inspection
→ Manual or optical sorting to remove unqualified tomatoesCrushing & Preheating
→ Tomato crusher + enzymatic inactivation system (preheater)Juice Extraction & Refining
→ Pulping and finishing system to separate skin/seeds and improve textureBlending & Degassing (Optional)
→ Formulation tank + vacuum degasser for better stabilityPasteurization / UHT Sterilization
→ Tube or plate heat exchangers with automatic temperature controlAseptic Filling or Hot Filling
→ Flexible packaging options including PET, glass, pouches, and BIBLabeling, Coding, Packing
→ Integration with inkjet printer, carton packer, palletizerCIP Cleaning & Automation Control
→ Full PLC system with touch screen interface & SCADA optional
⚙️ Core Equipment Components
| Machine Name | Function |
|---|---|
| Tomato Washer | Cleans raw tomatoes using air bubble or spray |
| Sorting Conveyor | Manual or automatic defect removal |
| Tomato Crusher | Breaks down tomatoes into mash |
| Preheater | Inactivates enzymes to preserve flavor & color |
| Pulper & Finisher | Extracts juice while removing seeds and skin |
| Degassing Unit | Removes air to prevent oxidation |
| Pasteurizer / UHT Sterilizer | Ensures microbial safety and shelf life |
| Aseptic / Hot Filler | Sterile filling into bottles, bags, or cartons |
| Labeling & Packing Machines | For final product packaging |
| CIP System | Automatic internal cleaning |
| PLC Control Panel | Centralized control & data tracking |
📐 Available Capacities
| Model | Daily Capacity | Application Scale |
|---|---|---|
| TJP-5 | 5 tons/day | Small batch or test production |
| TJP-20 | 20 tons/day | Medium commercial operation |
| TJP-50 | 50 tons/day | Regional factories |
| TJP-100+ | 100+ tons/day | Large industrial processing |
Customized output available upon request.
🏷️ Packaging Options
PET Bottles (200ml–2L)
Glass Bottles
Cans / Tins
Aseptic Bag-in-Box (BIB)
Stand-up Pouches / Spouted Pouches
🛠️ Optional Features
Automatic tomato dosing system
In-line Brix measuring and control
Tomato concentrate blending tank
Energy recovery system
Remote monitoring & cloud-based SCADA
Integration with tomato paste or purée line
✅ Key Advantages
High juice yield (≥90%) with minimal waste
Fully hygienic contact surfaces (SS304/SS316L)
Meets international food safety standards (HACCP, FDA, CE)
Modular design for future expansion
Low maintenance and energy-efficient operation
Fast changeover time between product SKUs
📦 Applications
Pure tomato juice (NFC or shelf-stable)
Mixed vegetable-tomato beverages
Tomato soup base
Functional tomato drinks
Organic tomato juice for retail
📞 Request a Custom Quote
Interested in configuring a tomato juice processing solution for your facility?
👉 Contact our engineering team today for:
Project consultation & layout design
Technical proposal with quote
Factory trial arrangements
After-sales support & training
Let fresh tomatoes become your most profitable product — efficiently, safely, and at scale.
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