🧃 Product Overview
Our Mango Juice Processing Production Line is engineered to efficiently transform fresh mangoes into premium-quality mango juice, mango nectar, or mango concentrate. Built with food-grade stainless steel and fully compliant with global food safety standards, this automated line ensures maximum pulp recovery, consistency, and long shelf life — ideal for both domestic and export markets.
Whether you're a startup juice manufacturer or an established beverage brand, our solution is tailored to help you scale production while maintaining product quality and regulatory compliance.
🔧 Main Processing Flow
Raw Mango Receiving & Washing
→ Bubble washer or rotary drum washer for surface cleaningSorting & Inspection
→ Manual or optical sorting to remove spoiled or underripe mangoesPeeling, De-stoning & Pulping
→ Automatic peeling and de-stoning system; pulper for smooth mango pureeJuice Refining / Sieving
→ Refiner machine to achieve desired texture and remove fibrous materialBlending & Brix Adjustment
→ Mixing tank for sugar, citric acid, vitamins, or other ingredientsDegassing (Optional)
→ Vacuum degasser to reduce oxidation and improve stabilityPasteurization / UHT Sterilization
→ Plate or tubular heat exchangers for microbial controlFilling & Packaging
→ Hot filling or aseptic filling into bottles, pouches, or BIBLabeling, Coding & Packing
→ Automated labeling, batch coding, carton forming, and palletizingCIP System & Automation
→ Centralized control with PLC + HMI for efficient operation
⚙️ Key Equipment Components
| Equipment | Function |
|---|---|
| Mango Washer | Removes surface contaminants |
| Sorting Conveyor | Rejects defective mangoes |
| Peeling & De-stoning Machine | Separates skin and pits |
| Pulper & Refiner | Produces smooth mango pulp |
| Mixing & Blending Tank | Adjusts Brix, acidity, and flavor |
| Pasteurizer/UHT Sterilizer | Ensures food safety and extends shelf life |
| Filling Machine | Hot fill or aseptic fill into various packaging |
| Labeler & Carton Packer | Final product presentation and logistics |
| CIP Cleaning System | Automated cleaning of internal surfaces |
| PLC + Touch Screen Panel | Real-time process monitoring and control |
📐 Available Capacities
| Model | Daily Output (Fresh Mango) | Ideal For |
|---|---|---|
| MJP-5 | 5 tons/day | Pilot or artisan production |
| MJP-20 | 20 tons/day | Mid-sized factories |
| MJP-50 | 50 tons/day | Regional/national suppliers |
| MJP-100+ | 100+ tons/day | Export-grade industrial plants |
Custom output configurations available on request.
🛍️ Packaging Formats
PET Bottles (200ml – 2L)
Glass Bottles
Aseptic Bag-in-Box (BIB)
Stand-up Pouches / Spout Pouches
Metal Cans / Composite Cans
🏆 Product Applications
100% Pure Mango Juice (NFC or shelf-stable)
Mango Nectar with added ingredients
Mango Smoothies & Blends
Mango Concentrate for further processing
Organic Mango Juice for export markets
✅ Advantages at a Glance
🧃 High Pulp Yield with low fiber waste
🔒 Hygienic Design with SS304/316L contact surfaces
🌍 Complies with HACCP, ISO, CE, FDA Standards
🔁 Modular & Expandable line structure
⚙️ Low Maintenance & Energy Efficient
📊 Full Automation with PLC + SCADA (optional)
🔍 Customization Available
Multi-fruit processing line (e.g. mango + pineapple)
In-line Brix monitoring system
Automatic de-aeration & anti-foaming setup
Flavor blending and homogenizing system
Tetra Pak or other branded aseptic packaging integration
📩 Request a Free Consultation & Layout Design
Looking to build or upgrade your mango juice processing facility?
📞 Contact us today to:
Get a customized equipment quote
Receive a full plant layout design
Arrange a trial run at our demo plant
Explore containerized or turnkey factory options
🥭 From farm to bottle, our mango juice solution delivers quality, efficiency, and market-ready results.
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