π§ Product Overview
Our Mango Juice Processing Production Line is engineered to efficiently transform fresh mangoes into premium-quality mango juice, mango nectar, or mango concentrate. Built with food-grade stainless steel and fully compliant with global food safety standards, this automated line ensures maximum pulp recovery, consistency, and long shelf life β ideal for both domestic and export markets.
Whether you're a startup juice manufacturer or an established beverage brand, our solution is tailored to help you scale production while maintaining product quality and regulatory compliance.
π§ Main Processing Flow
Raw Mango Receiving & Washing
ββ Bubble washer or rotary drum washer for surface cleaningSorting & Inspection
ββ Manual or optical sorting to remove spoiled or underripe mangoesPeeling, De-stoning & Pulping
ββ Automatic peeling and de-stoning system; pulper for smooth mango pureeJuice Refining / Sieving
ββ Refiner machine to achieve desired texture and remove fibrous materialBlending & Brix Adjustment
ββ Mixing tank for sugar, citric acid, vitamins, or other ingredientsDegassing (Optional)
ββ Vacuum degasser to reduce oxidation and improve stabilityPasteurization / UHT Sterilization
ββ Plate or tubular heat exchangers for microbial controlFilling & Packaging
ββ Hot filling or aseptic filling into bottles, pouches, or BIBLabeling, Coding & Packing
ββ Automated labeling, batch coding, carton forming, and palletizingCIP System & Automation
ββ Centralized control with PLC + HMI for efficient operation
βοΈ Key Equipment Components
| Equipment | Function |
|---|---|
| Mango Washer | Removes surface contaminants |
| Sorting Conveyor | Rejects defective mangoes |
| Peeling & De-stoning Machine | Separates skin and pits |
| Pulper & Refiner | Produces smooth mango pulp |
| Mixing & Blending Tank | Adjusts Brix, acidity, and flavor |
| Pasteurizer/UHT Sterilizer | Ensures food safety and extends shelf life |
| Filling Machine | Hot fill or aseptic fill into various packaging |
| Labeler & Carton Packer | Final product presentation and logistics |
| CIP Cleaning System | Automated cleaning of internal surfaces |
| PLC + Touch Screen Panel | Real-time process monitoring and control |
π Available Capacities
| Model | Daily Output (Fresh Mango) | Ideal For |
|---|---|---|
| MJP-5 | 5 tons/day | Pilot or artisan production |
| MJP-20 | 20 tons/day | Mid-sized factories |
| MJP-50 | 50 tons/day | Regional/national suppliers |
| MJP-100+ | 100+ tons/day | Export-grade industrial plants |
Custom output configurations available on request.
ποΈ Packaging Formats
PET Bottles (200ml β 2L)
Glass Bottles
Aseptic Bag-in-Box (BIB)
Stand-up Pouches / Spout Pouches
Metal Cans / Composite Cans
π Product Applications
100% Pure Mango Juice (NFC or shelf-stable)
Mango Nectar with added ingredients
Mango Smoothies & Blends
Mango Concentrate for further processing
Organic Mango Juice for export markets
β Advantages at a Glance
π§ High Pulp Yield with low fiber waste
π Hygienic Design with SS304/316L contact surfaces
π Complies with HACCP, ISO, CE, FDA Standards
π Modular & Expandable line structure
βοΈ Low Maintenance & Energy Efficient
π Full Automation with PLC + SCADA (optional)
π Customization Available
Multi-fruit processing line (e.g. mango + pineapple)
In-line Brix monitoring system
Automatic de-aeration & anti-foaming setup
Flavor blending and homogenizing system
Tetra Pak or other branded aseptic packaging integration
π© Request a Free Consultation & Layout Design
Looking to build or upgrade your mango juice processing facility?
π Contact us today to:
Get a customized equipment quote
Receive a full plant layout design
Arrange a trial run at our demo plant
Explore containerized or turnkey factory options
π₯ From farm to bottle, our mango juice solution delivers quality, efficiency, and market-ready results.
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