Biscuit Line

🏭 Product Overview

The Biscuit Production Line is a fully automatic system designed for producing a wide variety of biscuits, cookies, crackers, and sandwich biscuits.
It combines dough preparation, forming, baking, oil spraying, cooling, and packaging into one streamlined process, ensuring consistent texture, flavor, and appearance across every batch.

Built for commercial food factories and industrial bakeries, this line can handle both soft and hard dough types, including butter cookies, digestive biscuits, soda crackers, and filled sandwich products.

Whether you’re launching a new production facility or expanding an existing one, this system delivers stable output, energy efficiency, and superior product quality.

⚙️ Main Processing Sections

1️⃣ Dough Mixing & Feeding

• High-capacity planetary or horizontal mixers ensure uniform dough consistency.

• Equipped with temperature control and automatic ingredient feeding (flour, sugar, oil, water).

• Optional vacuum mixer improves dough elasticity and air removal.

2️⃣ Forming System

• Rotary moulder or rotary cutter depending on biscuit type.

• Adjustable pressure rollers for even dough thickness.

• Quick-change forming rollers and molds for different biscuit shapes (round, square, flower, animal, etc.).

• Optional wire-cut cookie depositor for drop or chip cookies.

3️⃣ Tunnel Baking Oven

• Available in gas, diesel, or electric heating models.

• Length from 20–60 meters, depending on capacity.

• Multi-zone temperature control (top/bottom heating), ensuring even baking and color.

• Energy-efficient insulation and automatic temperature recording.

4️⃣ Oil Spraying & Cooling System

• Oil sprayer adds flavor and enhances appearance.

• Cooling conveyors reduce product temperature from 150°C to below 40°C for safe packaging.

• Stainless steel mesh belt with adjustable speed and airflow.

5️⃣ Packaging System

• Integrated automatic counting, stacking, and flow wrapping machines.

• Supports pillow packs, tray packs, and family packs.

• Compatible with metal detectors and weight checkers for QC assurance.

🧠 Key Features & Advantages

✅ Full Automation – Continuous operation from dough mixing to final packaging with minimal manual labor.

✅ Customizable Design – Adaptable to different biscuit formulas, thickness, and sizes.

✅ Energy-Efficient Baking – Precision temperature control reduces fuel consumption by 15–20%.

✅ Hygienic Structure – All food-contact parts made from SUS304 stainless steel.

✅ Easy Maintenance – Modular design for quick disassembly, cleaning, and part replacement.

✅ Recipe Memory System – HMI panel allows storing and loading multiple production recipes instantly.

✅ Stable Quality Output – Automatic control of moisture and baking time ensures consistent texture and crispiness.

✅ Flexible Layout Options – Suitable for both compact plants and high-capacity industrial workshops.

📊 Technical Parameters

(Customized capacity and layout are available according to factory space and production goals.)

🍪 Biscuit Types Supported

🧩 Optional Equipment

To meet diverse production needs, the following optional modules can be added:

🏭 Applications

The Biscuit Production Line is suitable for:

• Industrial food manufacturers

• Bakeries and snack factories

• OEM/ODM production partners

• Export-oriented food companies

• Large-scale retail brand producers

It can be configured for both continuous high-speed mass production and flexible product variation, depending on market needs.

💡 Production Flow Layout

Raw Material Mixing → Dough Rolling → Forming → Baking → Oil Spraying → Cooling → Stacking → Packaging

Each stage is interconnected by food-grade conveyor belts and controlled by a central PLC system to maintain a steady flow and precise timing.

📈 Investment & ROI Insights

• High Return on Investment: Most clients achieve payback within 12–18 months of operation.

• Low Labor Requirement: One operator can manage multiple sections with automation.

• Consistent Product Quality: Automated process reduces human error and wastage.

• Flexible Production: Capable of switching recipes or product types within minutes.

🌍 Why Choose Our Biscuit Line

✔ 20+ years of experience in food machinery manufacturing
✔ Installed in over 60 countries (Asia, Europe, Middle East, South America)
✔ Turnkey solutions from factory layout design → installation → training
✔ Certified with CE / ISO / HACCP / GMP
✔ Customized mold and oven design according to client recipes
✔ Long-term spare parts and online technical support

🔧 After-Sales Service

• Delivery Time: 50–70 working days after order confirmation

• Installation: On-site or remote guidance by senior engineers

• Warranty: 1 year free replacement of main components

• Training: Operator and maintenance staff training included

• Technical Support: Lifetime after-sales service and upgrades

🧾 Typical Production Line Configuration

• Dough Mixer (Horizontal / Planetary)

• Dough Feeding Conveyor

• Rotary Moulder or Cutter

• Tunnel Baking Oven (Gas / Electric)

• Oil Sprayer

• Cooling Conveyor

• Stacking & Counting Unit

• Flow Wrapping Machine

• Metal Detector

• Carton Packing System

💬 Customer Feedback

“Our biscuit line has been running for over 3 years without major downtime. Energy consumption is low, and the baking color consistency is excellent.”
— Snack Factory Manager, Malaysia

“We customized molds for four types of cookies. The line switches between recipes easily and saves significant labor costs.”
— Production Director, Egypt