Cereal Bar Production Line

Overview

The Automatic Cereal Bar Production Line is a fully automated solution designed for the continuous production of granola bars, energy bars, peanut candy bars, sesame bars, protein bars, and rice krispie treats.
It integrates mixing, flattening, cutting, cooling, and packaging into a streamlined process that ensures high output, consistent quality, and labor cost savings — ideal for modern food factories seeking to boost production efficiency and meet growing global demand for healthy snack foods.

1. Market Demand & Application

Cereal and granola bars have become one of the fastest-growing categories in the global snack food market, driven by:

• Rising health awareness and demand for convenient nutrition.

• Expansion of functional foods containing nuts, grains, seeds, and proteins.

• Rapid growth in private-label and OEM snack production.

Our Cereal Bar Production Line caters to:

• Food manufacturers producing energy or protein snack bars.

• Health food factories focused on oats, nuts, or fruit-based products.

• Contract manufacturers (OEM/ODM) seeking high flexibility and efficiency.

• Startups upgrading from semi-manual to automatic production.

2. Production Line Composition

A complete Cereal Bar Production Line typically includes:

Each section can be customized according to product type, recipe, and capacity requirements.

3. Key Technical Features

① Fully Automatic Operation

• Continuous production with PLC control system.

• Synchronized operation between mixing, forming, and cutting.

• One operator can manage the entire line, reducing labor by 60–70%.

② Consistent Product Size & Weight

• Servo-controlled cutting system guarantees precise dimensions.

• Adjustable parameters for thickness, length, and density.

③ Hygienic Design

• All parts in contact with food are made of 304 stainless steel.

• Complies with CE, ISO, and food-grade hygiene standards.

• Easy to clean and maintain with quick-release structures.

④ Recipe Flexibility

Supports various formulas:

• Oatmeal + nuts + honey

• Protein blends with peanut butter or milk powder

• Chocolate-coated or fruit-based bars
  → Suitable for cereal bars, energy bars, protein bars, nut bars, sesame bars, etc.

⑤ Customizable Capacity

Available production capacities:

• Small scale: 100–200 kg/h

• Medium scale: 300–600 kg/h

• Large scale: 800–1200 kg/h or customized
  Each solution is designed based on factory layout, budget, and recipe requirements.

4. Advantages for Food Manufacturers

✅ Reduce Labor Cost

Manual cutting and forming require multiple workers per shift.
Automation reduces operator numbers to 2–3 persons, achieving faster ROI (within 8–12 months).

✅ High Production Consistency

Stable temperature control and servo synchronization ensure each bar maintains uniform weight, shape, and density — essential for OEM quality control and export certification.

✅ Improved Food Safety

• Closed production reduces contamination risk.

• Stainless-steel construction ensures long-term hygiene.

• Compatible with HACCP and GMP factory standards.

✅ Flexible Product Changeover

Switch between recipes or bar sizes in minutes with minimal downtime — critical for manufacturers serving multiple private-label brands.

5. Technical Parameters (Example Model)

(Custom designs available for higher capacity or factory-specific layouts.)

6. Optional Configurations

• Chocolate coating line
  → Adds a thin layer of chocolate on bar surface for flavor variety.

• Automatic packaging system
  → Integrated with labeling and date coding machines.

• Cooling tunnel with temperature control
  → For delicate bars with chocolate or syrup binding.

• Automatic weighing and feeding system
  → Enhances production accuracy and material utilization.

7. Installation & After-Sales Support

We provide turnkey project services, including:

• Factory layout design & engineering drawing.

• Overseas installation & operator training.

• One-year warranty & lifetime technical support.

• Remote maintenance via online PLC connection.

8. ROI & Cost Efficiency Analysis

Initial Investment:

Compared to semi-manual lines, automation increases efficiency by over 200% and reduces human error.

Operational Savings:

The investment yields faster returns through labor reduction, product stability, and 24/7 production capability.

9. Compliance & Certification

All machines meet international food processing standards:

• CE / ISO9001 certification

• HACCP / GMP-compliant design

• Optional UL or FDA-compliant components for U.S. market

10. Why Choose Us as Your Cereal Bar Production Line Supplier

• 20+ years of experience in snack food processing machinery.

• Expertise in OEM/ODM turnkey factory solutions.

• Exported to 40+ countries, including Europe, Middle East, Southeast Asia, and South America.

• On-site service team and full technical documentation in English.

11. Typical Products Produced

• Cereal Bars

• Granola Bars

• Energy Bars

• Protein Bars

• Peanut Candy Bars

• Sesame Bars

• Rice Krispie Treats

12. Factory Layout Example

We provide custom 2D/3D factory layout drawings to help you plan production flow efficiently:

• Ingredient Mixing Area

• Forming & Cutting Zone

• Cooling Tunnel

• Packaging Line

• Storage & Inspection Area

13. Conclusion

The Automatic Cereal Bar Production Line delivers a smart and efficient solution for modern snack production.
Whether you are upgrading your existing plant or launching a new production line, this system enables:

• Higher productivity

• Consistent quality

• Reduced cost

• Easy operation

By integrating automation, hygiene, and flexibility, it helps your brand stay competitive in the fast-growing healthy snack food market.