Frozen Food Production Line

🌎 Overview

China has emerged as a global powerhouse in manufacturing frozen food processing lines, delivering end-to-end solutions tailored for food factories, central kitchens, and ready-meal producers. These lines are engineered for efficiency, hygiene, and precision, meeting the high standards of global food safety regulations (HACCP, ISO22000, CE, FDA).

Whether you're producing dumplings, vegetables, seafood, meat, or ready meals, Chinese manufacturers offer complete production systems—from preparation to freezing and packaging—with competitive pricing and fast ROI.

🧊 Application Scenarios

Our frozen food processing lines are suitable for:

🥟 Dumplings, Spring Rolls, Wontons
🥩 Frozen Meat Slices, Dice & Blocks (Beef, Pork, Chicken)
🍤 Frozen Seafood (Shrimp, Fish Fillets, Squid Rings)
🥦 IQF Vegetables & Fruits (Green beans, Broccoli, Mango cubes)
🍱 Ready-to-Eat Frozen Meals (Bento, Soups, Stir-fry kits)
🍞 Frozen Bakery Items (Dough balls, Par-baked Bread, Pastries)

🏭 Core Processing Line Components & Capacity Ranges

1. Raw Material Handling & Preprocessing

Functions: Washing, peeling, slicing, dicing, meat deboning, seafood cleaning, vegetable grading
Capacity Range: 500–10,000 kg/h
Features:

Food-grade stainless steel
Sensor-driven auto-sorting
Optional soaking tanks or air bubble washers

2. Blanching / Pre-cooking (Optional)

Functions: Thermal treatment to stabilize color, texture, and flavor (for vegetables, seafood, noodles)
Capacity Range: 300–5,000 kg/h
Equipment Types: Continuous belt blanchers, rotary drum cookers
Temperature Control: 80–100°C, adjustable via PLC

3. Forming / Stuffing / Molding

Functions: Product shaping and filling for items like dumplings, meatballs, patties, fish cakes
Capacity Range:

Dumpling Machine: 6,000–20,000 pcs/h
Patty Former: 1,000–4,000 pcs/h
Meatball Former: 500–3,000 kg/h
Automation: Servo-driven controls, multi-size switching molds

4. Cooking / Frying / Steaming Units

Functions: Cooking or frying for ready-to-eat meals or partially cooked products
Capacity Range: 300–3,000 kg/h
Types:

Continuous Fryer (Oil Temp 160–180°C)
Steam Tunnel for Dim Sum / Buns
Baking & Roasting Ovens

5. Quick Freezing Section (Core System)

Functions: Rapidly reduces food temperature to below -18°C to lock in freshness and texture
Capacity Range: 300–5,000 kg/h
Freezer Types:

IQF (Individual Quick Freezer): For vegetables, berries, seafood
Spiral Freezer: Compact and high capacity for dumplings, ready meals
Tunnel Freezer: For uniform products like patties, nuggets
Freezing Temp: -35°C to -40°C
Freezing Time: 5–25 minutes, adjustable by product

6. Weighing, Sorting & Packaging

Functions: Final sorting, metal detection, weighing, and packaging
Capacity Range: 10–100 packs/min depending on pack size
Options:

Vertical Form Fill Seal (VFFS)
Tray Sealer / Thermoforming
Vacuum Pack / MAP / Nitrogen Flush
Integrated Labeling and Coding Systems

7. Cold Storage & Logistics Automation

Functions: Automatic infeed to cold room or blast freezer, palletizing, and cold-chain dispatch
Features:

Temperature control monitoring
Robotic palletizer or AGV integration
Inventory and batch tracking system (optional)

📊 Technical Highlights

Feature	Specification
Material	SS304 / SS316L for all food-contact parts
Automation	Fully automated (PLC+HMI), SCADA optional
Cleaning	CIP (Clean-in-Place) integration available
Energy Saving	Heat recovery systems in fryers, water circulation in washers
Standards	CE, UL, HACCP, ISO22000, FDA-compatible design
Modularity	Supports phased expansion & multi-product compatibility

💼 Why Choose Frozen Food Production Lines from China?

🏭 Comprehensive Manufacturing Ecosystem
Access to all components from steel fabrication to automation locally, reducing costs and delivery time.
🌐 Global Project Experience
Exported to 50+ countries with real case studies across Europe, the Middle East, Southeast Asia, Africa, and South America.
📦 Turnkey Solutions
From factory layout, equipment manufacturing, FAT testing, to installation, training & after-sales service.
💬 Multilingual Support
Engineering documents & PLC interface available in English, Spanish, French, Russian, Arabic, etc.
⚙️ Spare Parts Availability
Long-term support with fast global shipping for consumables and key parts.

📈 ROI & Business Impact

Metric	Benefit
Labor Reduction	Save up to 60% on manual labor costs
Yield Increase	Reduce material waste by 5–10%
Efficiency	Up to 24/7 operation with minimal downtime
ROI Payback	12–20 months typical for mid- to large-scale projects
Compliance	Smoother access to international markets