Biscuit Making Machine

🍪1. Introduction

The Commercial Biscuit Making Machine is designed for continuous industrial production of biscuits, including butter biscuits, cream-filled biscuits, sandwich cookies, and crackers. It integrates dough mixing, sheet rolling, cutting, baking, cooling, and packaging into a seamless production process.

With rising global demand for packaged baked goods, this machine ensures consistent quality, high productivity, and compliance with international food safety standards (HACCP, ISO22000, FDA).

⚙️ 2. Working Principle

1. Dough Preparation & Mixing 🥣

   • Ingredients such as flour, sugar, butter, eggs, and milk powder are mixed into a uniform dough.

   • Optional addition of chocolate, flavors, or nuts.

2. Sheeting & Rolling 🔄

   • Dough is rolled into sheets of consistent thickness using adjustable rollers.

   • Ensures uniform biscuit thickness for even baking.

3. Cutting & Molding 🔪

   • Rotary molders, wire-cut, or stamping machines shape biscuits into various forms.

   • Options for embossed patterns or perforations for decorative or functional purposes.

4. Baking 🔥

   • Tunnel ovens with multi-zone temperature control ensure even baking.

   • Baking time and temperature are adjustable for different biscuit types.

5. Cooling & Packaging ❄️📦

   • After baking, biscuits are cooled gradually to prevent breakage.

   • Automatic packing into trays, bags, or flow wrappers.

✅ Advantages of this workflow:

• Automated process from dough to packaging

• Adjustable settings for different biscuit types

• Consistent shape, color, and texture

• Reduced labor and production costs

🚀 3. Key Features

• High Automation ⚡

  • PLC and touch-screen control

  • Automated feeding, rolling, cutting, baking, and packaging

• Hygienic Construction 🛡

  • Stainless steel SS304/316 for all contact parts

  • CIP cleaning system ensures hygiene and minimal downtime

• Flexible Production 📊

  • Small-scale: 50–200 kg/h

  • Medium-scale: 200–1000 kg/h

  • Large-scale: 1000–3000+ kg/h

• Versatility 🌈

  • Produces butter biscuits, cream-filled, sandwich cookies, crackers, and specialty biscuits

  • Optional coating or icing module for chocolate or sugar topping

• Energy Efficiency 🌍

  • Multi-zone oven with heat recovery reduces energy consumption

  • Optimized conveyor and baking settings minimize waste

📊 4. Technical Parameters

✅ Optional Modules:

• Cream filling and sandwich module

• Chocolate coating module

• Multi-shape rotary molds

• Automatic packaging with flow wrap, pillow pack, or tray pack

🏭 5. Application Scope

• Industrial biscuit factories

• Snack food manufacturers

• Central kitchens and large-scale catering operations

• Export-oriented biscuit production lines

Suitable for:
🍪 Butter biscuits | 🍪 Cream-filled cookies | 🍪 Crackers | 🍪 Specialty biscuits

💰 6. Operational Benefits & ROI

• Labor Saving: Reduces manual operation by up to 70%

• Consistent Quality: Uniform size, color, and texture

• Food Safety: Compliant with HACCP, ISO22000, and FDA standards

• High ROI: Continuous production cycles and reduced waste increase profitability, typically within 1–2 years

🔮 7. Future Trends

• Smart production management with IoT monitoring of dough consistency, baking temperature, and throughput

• Energy-efficient ovens with heat recovery

• Expansion modules for cream filling, icing, or flavor coating

• Trend toward healthy or functional biscuits (low sugar, high fiber, plant-based)

✅ 8. Conclusion

The Commercial Biscuit Making Machine is a complete, automated, and hygienic solution for producing a wide variety of biscuits efficiently. Its modular design, high automation, and compliance with international standards make it ideal for factories aiming to improve productivity, maintain consistent quality, and meet growing consumer demand.